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Steel AR500 vs B1500HS

Steel · grade comparison

Steel AR500 and B1500HS are both steel grades. AR500 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 380 MPa (55.1 ksi) for B1500HS, about 3.6 times as much; tensile strength follows at 1,650 MPa (239 ksi) vs 570 MPa (82.7 ksi). In exchange, B1500HS is the more ductile: elongation 17% versus 9% for AR500, and AR500 is harder (500 HB vs 170 HB). B1500HS runs hotter in service (350°C vs 250°C continuous) and AR500 conducts heat better (40 W/m·K vs 34 W/m·K). On the shop floor, B1500HS machines more easily (good vs not recommended), B1500HS welds better (very good vs fair), and B1500HS sits in a lower cost tier (standard, $$) than AR500 (high, $$$$).

AR500Choose it when strength drives the design.

B1500HSChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AR500 vs B1500HS: properties

AR500B1500HS

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

1,650 MPa239 ksi
570 MPa82.7 ksi

Yield Strength (0.2% offset)

1,350 MPa196 ksi
380 MPa55.1 ksi

Elongation at Break

9%
17%

Reduction in Area

30%
—

Compressive Strength

1,400 MPa203 ksi
—

Shear Strength

1,000 MPa145 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

700 MPa102 ksi
260 MPa37.7 ksi

Fracture Toughness (K_IC)

50 MPa·√m45.5 ksi·√in
—

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

500 HB
170 HB

Hardness, Rockwell C

50 HRC
—

Hardness, Vickers

525 HV
180 HV

Hardness, Rockwell B

—
87 HRB

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,490°C2,714 °F

Liquidus Temperature

1,500°C2,732 °F
1,520°C2,768 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

40 W/m·K23.1 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
350°C662 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
8 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

13 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

12 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
60%

Weldability

45 / 100
70 / 100

Formability (cold)

15 / 100
65 / 100

Polishability

55 / 100
45 / 100

Brazeability / Solderability

—
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

30 MJ/kg12,898 BTU/lb
32 MJ/kg13,758 BTU/lb

Embodied Water

55 L/kg6.6 gal/lb
45 L/kg5.4 gal/lb

Typical Recycled Content

25%
20%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

210 kN·m/kg
73 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

4,445 kJ/m³
344 kJ/m³

Thermal Diffusivity

10.8 mm²/s
9.2 mm²/s

Thermal Shock Resistance Index

27
7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAR500B1500HS

Manufacturing and finishing

CapabilityAR500B1500HS
CNC machiningYes—
Default conditionQ&TCR
Relative cost$$$$ High$$ Standard
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CrNYes—
DLCYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
TiAlNYes—
TiB2Yes—
TiCNYes—
TiNYes—
WC/CYes—
ZrNYes—

Both are offered for Sheet metal. They share 22 finishes: Black Oxide, Cerakote, Chrome Plating, Copper Plating, E-Coating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Hot-Dip Galvanizing, Manganese Phosphate, Nickel Plating and 10 more.

AR500 vs B1500HS — frequently asked

Is AR500 stronger than B1500HS?

Yes. AR500 has a typical yield strength of 1,350 MPa (196 ksi) against 380 MPa (55.1 ksi) for B1500HS — about 3.6 times as much. Tensile strength is 1,650 MPa (239 ksi) vs 570 MPa (82.7 ksi).

Which is cheaper, AR500 or B1500HS?

B1500HS is the lower-cost material: it sits in the standard tier ($$) while AR500 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AR500 or B1500HS?

B1500HS. Its machinability rates good (55/100) against not recommended (12/100) for AR500; for welding the order is B1500HS first (very good, 70/100) then AR500 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AR500 and B1500HS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.