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Steel A536 65-45-12 vs A897 Grade 5

Steel · grade comparison

Steel A536 65-45-12 and A897 Grade 5 are both steel grades. A897 Grade 5 is the stronger of the two: yield strength 1,200 MPa (174 ksi) against 340 MPa (49.3 ksi) for A536 65-45-12, about 3.5 times as much; tensile strength follows at 1,500 MPa (218 ksi) vs 480 MPa (69.6 ksi). In exchange, A536 65-45-12 is the more ductile: elongation 14% versus 1.5% for A897 Grade 5, and A897 Grade 5 is harder (440 HB vs 170 HB). A536 65-45-12 runs hotter in service (350°C vs 300°C continuous) and A536 65-45-12 conducts heat better (35 W/m·K vs 22 W/m·K). On the shop floor, A536 65-45-12 machines more easily (good vs poor) and A536 65-45-12 welds better (fair vs not recommended).

A536 65-45-12Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

A897 Grade 5Choose it when strength drives the design.

A536 65-45-12 vs A897 Grade 5: properties

A536 65-45-12A897 Grade 5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

169 GPa24.5 Msi
168 GPa24.4 Msi

Bulk Modulus

134 GPa19.4 Msi
122 GPa17.7 Msi

Poisson's Ratio

0.28
0.27

Tensile Strength (Ultimate)

480 MPa69.6 ksi
1,500 MPa218 ksi

Yield Strength (0.2% offset)

340 MPa49.3 ksi
1,200 MPa174 ksi

Elongation at Break

14%
1.5%

Reduction in Area

12%
—

Shear Strength

405 MPa58.7 ksi
1,250 MPa181 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
500 MPa72.5 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
60 MPa·√m54.6 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
10 J7.4 ft·lbf

Hardness, Brinell

170 HB
440 HB

Hardness, Rockwell B

87 HRB
—

Hardness, Vickers

180 HV
470 HV

Compressive Strength

—
2,000 MPa290 ksi

Hardness, Rockwell C

—
45 HRC

Same in both: Shear Modulus 65 GPa9.4 Msi

Physical

Density and transition temperatures.

Liquidus Temperature

1,180°C2,156 °F
1,160°C2,120 °F

Same in both: Density 7.1 g/cm³0.26 lb/in³ · Melting Point (Solidus) 1,150°C2,102 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

35 W/m·K20.2 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

350°C662 °F
300°C572 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 220 J/g94.6 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.9 % IACS
2.3 % IACS

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
7.5×10⁻⁷ Ω·m29.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.6 V

Corrosion Resistance

15 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
15 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
12%

Weldability

35 / 100
5 / 100

Formability (cold)

15 / 100
5 / 100

Castability

88 / 100
80 / 100

Brazeability / Solderability

40 / 100
25 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

21 MJ/kg9,028 BTU/lb
22 MJ/kg9,458 BTU/lb

Embodied Carbon (primary production)

1.7 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

30 L/kg3.6 gal/lb
60 L/kg7.2 gal/lb

Typical Recycled Content

85%
75%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

68 kN·m/kg
211 kN·m/kg

Specific Stiffness (E / density)

23.8 MN·m/kg
23.7 MN·m/kg

Modulus of Resilience

342 kJ/m³
4,286 kJ/m³

Thermal Diffusivity

10.7 mm²/s
6.7 mm²/s

Thermal Shock Resistance Index

8
16

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA536 65-45-12A897 Grade 5

Manufacturing and finishing

CapabilityA536 65-45-12A897 Grade 5
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A536 65-45-12 vs A897 Grade 5 — frequently asked

Is A897 Grade 5 stronger than A536 65-45-12?

Yes. A897 Grade 5 has a typical yield strength of 1,200 MPa (174 ksi) against 340 MPa (49.3 ksi) for A536 65-45-12 — about 3.5 times as much. Tensile strength is 1,500 MPa (218 ksi) vs 480 MPa (69.6 ksi).

Which is cheaper, A536 65-45-12 or A897 Grade 5?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A536 65-45-12 or A897 Grade 5?

A536 65-45-12. Its machinability rates good (68/100) against poor (15/100) for A897 Grade 5; for welding the order is A536 65-45-12 first (fair, 35/100) then A897 Grade 5 (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A536 65-45-12 and A897 Grade 5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.