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Steel A536 120-90-02 vs A536 65-45-12

Steel · grade comparison

Steel A536 120-90-02 and A536 65-45-12 are both steel grades. A536 120-90-02 is the stronger of the two: yield strength 660 MPa (95.7 ksi) against 340 MPa (49.3 ksi) for A536 65-45-12, about 94% more; tensile strength follows at 900 MPa (131 ksi) vs 480 MPa (69.6 ksi). In exchange, A536 65-45-12 is the more ductile: elongation 14% versus 3% for A536 120-90-02, and A536 120-90-02 is harder (302 HB vs 170 HB). On the shop floor, A536 65-45-12 machines more easily (good vs fair) and A536 65-45-12 welds better (fair vs poor).

A536 120-90-02Choose it when strength drives the design.

A536 65-45-12Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

A536 120-90-02 vs A536 65-45-12: properties

A536 120-90-02A536 65-45-12

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

172 GPa24.9 Msi
169 GPa24.5 Msi

Shear Modulus

66 GPa9.6 Msi
65 GPa9.4 Msi

Bulk Modulus

138 GPa20 Msi
134 GPa19.4 Msi

Tensile Strength (Ultimate)

900 MPa131 ksi
480 MPa69.6 ksi

Yield Strength (0.2% offset)

660 MPa95.7 ksi
340 MPa49.3 ksi

Elongation at Break

3%
14%

Reduction in Area

3%
12%

Compressive Strength

1,500 MPa218 ksi
—

Shear Strength

800 MPa116 ksi
405 MPa58.7 ksi

Fatigue Strength (Endurance Limit)

360 MPa52.2 ksi
215 MPa31.2 ksi

Fracture Toughness (K_IC)

35 MPa·√m31.9 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

9 J6.6 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

302 HB
170 HB

Hardness, Rockwell C

32 HRC
—

Hardness, Vickers

318 HV
180 HV

Hardness, Rockwell B

—
87 HRB

Same in both: Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,140°C2,084 °F
1,150°C2,102 °F

Liquidus Temperature

1,165°C2,129 °F
1,180°C2,156 °F

Same in both: Density 7.1 g/cm³0.26 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

32 W/m·K18.5 BTU/hr·ft·°F
35 W/m·K20.2 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 220 J/g94.6 BTU/lb · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.7 % IACS
2.9 % IACS

Electrical Resistivity

6.4×10⁻⁷ Ω·m25.2 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

16 / 100
15 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
70%

Weldability

18 / 100
35 / 100

Formability (cold)

5 / 100
15 / 100

Castability

82 / 100
88 / 100

Brazeability / Solderability

30 / 100
40 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.8 kg CO₂/kg
1.7 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
30 L/kg3.6 gal/lb

Same in both: Embodied Energy (primary production) 21 MJ/kg9,028 BTU/lb · Typical Recycled Content 85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

127 kN·m/kg
68 kN·m/kg

Specific Stiffness (E / density)

24.2 MN·m/kg
23.8 MN·m/kg

Modulus of Resilience

1,266 kJ/m³
342 kJ/m³

Thermal Diffusivity

9.8 mm²/s
10.7 mm²/s

Thermal Shock Resistance Index

14
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA536 65-45-12A536 120-90-02

Manufacturing and finishing

CapabilityA536 120-90-02A536 65-45-12
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A536 120-90-02 vs A536 65-45-12 — frequently asked

Is A536 120-90-02 stronger than A536 65-45-12?

Yes. A536 120-90-02 has a typical yield strength of 660 MPa (95.7 ksi) against 340 MPa (49.3 ksi) for A536 65-45-12 — about 94% more. Tensile strength is 900 MPa (131 ksi) vs 480 MPa (69.6 ksi).

Which is cheaper, A536 120-90-02 or A536 65-45-12?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A536 120-90-02 or A536 65-45-12?

A536 65-45-12. Its machinability rates good (68/100) against fair (35/100) for A536 120-90-02; for welding the order is A536 65-45-12 first (fair, 35/100) then A536 120-90-02 (poor, 18/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A536 120-90-02 and A536 65-45-12 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.