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Steel A516 Gr 60 vs P265GH

Steel · grade comparison

Steel A516 Gr 60 and P265GH are both steel grades, both pressure vessel steel. P265GH is the stronger of the two: yield strength 295 MPa (42.8 ksi) against 265 MPa (38.4 ksi) for A516 Gr 60, about 11% more. P265GH is harder — 140 HB against 130 HB for A516 Gr 60 — which matters for wear surfaces and threads.

P265GHChoose it when strength drives the design, or when surface hardness matters.

A516 Gr 60 vs P265GH: properties

A516 Gr 60P265GH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

203 GPa29.4 Msi
211 GPa30.6 Msi

Shear Modulus

79 GPa11.5 Msi
81 GPa11.7 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

460 MPa66.7 ksi
465 MPa67.4 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
295 MPa42.8 ksi

Elongation at Break

27%
26%

Reduction in Area

55%
52%

Compressive Strength

265 MPa38.4 ksi
295 MPa42.8 ksi

Shear Strength

290 MPa42.1 ksi
280 MPa40.6 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
205 MPa29.7 ksi

Fracture Toughness (K_IC)

130 MPa·√m118 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

130 HB
140 HB

Hardness, Rockwell B

72 HRB
76 HRB

Hardness, Vickers

137 HV
147 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,490°C2,714 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

52 W/m·K30 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
461 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Min Service Temperature

-29°C-20 °F
-10°C14 °F

Same in both: Latent Heat of Fusion 270 J/g116 BTU/lb

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10 % IACS · Electrical Resistivity 1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.62 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
66 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
63%

Weldability

92 / 100
90 / 100

Formability (cold)

78 / 100
76 / 100

Brazeability / Solderability

60 / 100
70 / 100

Polishability

40 / 100
50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

25.9 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

173 kJ/m³
206 kJ/m³

Thermal Diffusivity

14.1 mm²/s
13.8 mm²/s

Thermal Shock Resistance Index

10
9

Same in both: Specific Strength (UTS / density) 59 kN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleP265GHA516 Gr 60

Manufacturing and finishing

CapabilityA516 Gr 60P265GH
Default conditionHRHR
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

A516 Gr 60 vs P265GH — frequently asked

Is P265GH stronger than A516 Gr 60?

Yes. P265GH has a typical yield strength of 295 MPa (42.8 ksi) against 265 MPa (38.4 ksi) for A516 Gr 60 — about 11% more. Tensile strength is 465 MPa (67.4 ksi) vs 460 MPa (66.7 ksi).

Which is cheaper, A516 Gr 60 or P265GH?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose A516 Gr 60 over P265GH?

Pick P265GH when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A516 Gr 60 and P265GH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.