Steel 38CrMoAlA vs 41CrAlMo7-10
Steel · grade comparison
Steel 38CrMoAlA and 41CrAlMo7-10 are both steel grades. 38CrMoAlA is the stronger of the two: yield strength 880 MPa (128 ksi) against 800 MPa (116 ksi) for 41CrAlMo7-10, about 10% more. 38CrMoAlA is the more ductile: elongation 16% versus 14% for 41CrAlMo7-10, and 41CrAlMo7-10 is harder (34 HRC vs 32 HRC). On the shop floor, 41CrAlMo7-10 sits in a lower cost tier (budget, $) than 38CrMoAlA (standard, $$).
38CrMoAlAChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
41CrAlMo7-10Choose it when cost is the deciding factor.
38CrMoAlA vs 41CrAlMo7-10: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 70 MPa·√m63.7 ksi·√in
Physical
Density and transition temperatures.
Density
Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Same in both: Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 500°C932 °F · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 38CrMoAlA | 41CrAlMo7-10 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | Q&T | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
38CrMoAlA vs 41CrAlMo7-10 — frequently asked
Is 38CrMoAlA stronger than 41CrAlMo7-10?
Yes. 38CrMoAlA has a typical yield strength of 880 MPa (128 ksi) against 800 MPa (116 ksi) for 41CrAlMo7-10 — about 10% more. Tensile strength is 1,030 MPa (149 ksi) vs 1,050 MPa (152 ksi).
Which is cheaper, 38CrMoAlA or 41CrAlMo7-10?
41CrAlMo7-10 is the lower-cost material: it sits in the budget tier ($) while 38CrMoAlA is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 38CrMoAlA or 41CrAlMo7-10?
38CrMoAlA, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for 41CrAlMo7-10; for welding the order is 38CrMoAlA first (poor, 20/100) then 41CrAlMo7-10 (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 38CrMoAlA and 41CrAlMo7-10 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.