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Steel 34CrAlMo5-10 vs 38CrMoAlA

Steel · grade comparison

Steel 34CrAlMo5-10 and 38CrMoAlA are both steel grades. 38CrMoAlA is the stronger of the two: yield strength 880 MPa (128 ksi) against 720 MPa (104 ksi) for 34CrAlMo5-10, about 22% more; tensile strength follows at 1,030 MPa (149 ksi) vs 900 MPa (131 ksi). 38CrMoAlA is the more ductile: elongation 16% versus 14% for 34CrAlMo5-10, and 38CrMoAlA is harder (310 HB vs 280 HB).

38CrMoAlAChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

34CrAlMo5-10 vs 38CrMoAlA: properties

34CrAlMo5-1038CrMoAlA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

81 GPa11.7 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

900 MPa131 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

720 MPa104 ksi
880 MPa128 ksi

Elongation at Break

14%
16%

Reduction in Area

48%
55%

Compressive Strength

730 MPa106 ksi
900 MPa131 ksi

Shear Strength

550 MPa79.8 ksi
640 MPa92.8 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
470 MPa68.2 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

280 HB
310 HB

Hardness, Rockwell C

29 HRC
32 HRC

Hardness, Vickers

295 HV
325 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Same in both: Max Service Temperature (continuous) 500°C932 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7.8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

50%
55%

Formability (cold)

25 / 100
20 / 100

Polishability

65 / 100
70 / 100

Castability

—
25 / 100

Brazeability / Solderability

—
35 / 100

Same in both: Machinability 45 / 100 · Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.3 kg CO₂/kg

Same in both: Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

115 kN·m/kg
132 kN·m/kg

Modulus of Resilience

1,234 kJ/m³
1,844 kJ/m³

Thermal Diffusivity

9.5 mm²/s
9 mm²/s

Thermal Shock Resistance Index

12
14

Same in both: Specific Stiffness (E / density) 26.9 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAlA34CrAlMo5-10

Manufacturing and finishing

Capability34CrAlMo5-1038CrMoAlA
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

34CrAlMo5-10 vs 38CrMoAlA — frequently asked

Is 38CrMoAlA stronger than 34CrAlMo5-10?

Yes. 38CrMoAlA has a typical yield strength of 880 MPa (128 ksi) against 720 MPa (104 ksi) for 34CrAlMo5-10 — about 22% more. Tensile strength is 1,030 MPa (149 ksi) vs 900 MPa (131 ksi).

Which is cheaper, 34CrAlMo5-10 or 38CrMoAlA?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 34CrAlMo5-10 over 38CrMoAlA?

Pick 38CrMoAlA when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 34CrAlMo5-10 and 38CrMoAlA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.