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Steel 31CrMo12 vs 38CrMoAlA

Steel · grade comparison

Steel 31CrMo12 and 38CrMoAlA are both steel grades. 31CrMo12 is the stronger of the two: tensile strength 1,100 MPa (160 ksi) against 1,030 MPa (149 ksi) for 38CrMoAlA, about 7% more. In exchange, 38CrMoAlA is the more ductile: elongation 16% versus 13% for 31CrMo12, and 31CrMo12 is harder (340 HB vs 310 HB). 38CrMoAlA conducts electricity better (7.8 % IACS vs 6.6 % IACS).

31CrMo12Choose it when strength drives the design.

38CrMoAlAChoose it when the part is bent, formed or impact-loaded.

31CrMo12 vs 38CrMoAlA: properties

31CrMo1238CrMoAlA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,100 MPa160 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

900 MPa131 ksi
880 MPa128 ksi

Elongation at Break

13%
16%

Reduction in Area

50%
55%

Shear Strength

660 MPa95.7 ksi
640 MPa92.8 ksi

Fatigue Strength (Endurance Limit)

490 MPa71.1 ksi
470 MPa68.2 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

340 HB
310 HB

Hardness, Rockwell C

35 HRC
32 HRC

Hardness, Vickers

355 HV
325 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Compressive Strength 900 MPa131 ksi · Fracture Toughness (K_IC) 70 MPa·√m63.7 ksi·√in

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Same in both: Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

480°C896 °F
500°C932 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.6 % IACS
7.8 % IACS

Electrical Resistivity

2.6×10⁻⁷ Ω·m10.2 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

15 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
55%

Weldability

25 / 100
20 / 100

Brazeability / Solderability

40 / 100
35 / 100

Polishability

60 / 100
70 / 100

Castability

—
25 / 100

Same in both: Formability (cold) 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

140 kN·m/kg
132 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

1,929 kJ/m³
1,844 kJ/m³

Thermal Diffusivity

9.4 mm²/s
9 mm²/s

Thermal Shock Resistance Index

15
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38CrMoAlA31CrMo12

Manufacturing and finishing

Capability31CrMo1238CrMoAlA
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

31CrMo12 vs 38CrMoAlA — frequently asked

Is 31CrMo12 stronger than 38CrMoAlA?

Yes. 31CrMo12 has a typical tensile strength of 1,100 MPa (160 ksi) against 1,030 MPa (149 ksi) for 38CrMoAlA — about 7% more.

Which is cheaper, 31CrMo12 or 38CrMoAlA?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 31CrMo12 or 38CrMoAlA?

38CrMoAlA, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for 31CrMo12; for welding the order is 31CrMo12 first (poor, 25/100) then 38CrMoAlA (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 31CrMo12 and 38CrMoAlA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.