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Steel 34CrAlMo5-10 vs SACM645

Steel · grade comparison

Steel 34CrAlMo5-10 and SACM645 are both steel grades. SACM645 is the stronger of the two: yield strength 780 MPa (113 ksi) against 720 MPa (104 ksi) for 34CrAlMo5-10, about 8% more; tensile strength follows at 950 MPa (138 ksi) vs 900 MPa (131 ksi). SACM645 is the more ductile: elongation 17% versus 14% for 34CrAlMo5-10. 34CrAlMo5-10 runs hotter in service (500°C vs 450°C continuous).

34CrAlMo5-10Choose it when the part sees heat.

SACM645Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

34CrAlMo5-10 vs SACM645: properties

34CrAlMo5-10SACM645

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
207 GPa30 Msi

Shear Modulus

81 GPa11.7 Msi
80 GPa11.6 Msi

Tensile Strength (Ultimate)

900 MPa131 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

720 MPa104 ksi
780 MPa113 ksi

Elongation at Break

14%
17%

Reduction in Area

48%
55%

Compressive Strength

730 MPa106 ksi
790 MPa115 ksi

Shear Strength

550 MPa79.8 ksi
570 MPa82.7 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
75 J55.3 ft·lbf

Hardness, Brinell

280 HB
270 HB

Hardness, Rockwell C

29 HRC
28 HRC

Hardness, Vickers

295 HV
285 HV

Same in both: Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fatigue Strength (Endurance Limit) 430 MPa62.4 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

500°C932 °F
450°C842 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7.5 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
15 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
45%

Weldability

20 / 100
18 / 100

Polishability

65 / 100
60 / 100

Brazeability / Solderability

—
40 / 100

Same in both: Formability (cold) 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.2 kg CO₂/kg
2.5 kg CO₂/kg

Typical Recycled Content

30%
28%

Same in both: Embodied Water 55 L/kg6.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

115 kN·m/kg
122 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

1,234 kJ/m³
1,470 kJ/m³

Thermal Diffusivity

9.5 mm²/s
9.9 mm²/s

Thermal Shock Resistance Index

12
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSACM64534CrAlMo5-10

Manufacturing and finishing

Capability34CrAlMo5-10SACM645
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

34CrAlMo5-10 vs SACM645 — frequently asked

Is SACM645 stronger than 34CrAlMo5-10?

Yes. SACM645 has a typical yield strength of 780 MPa (113 ksi) against 720 MPa (104 ksi) for 34CrAlMo5-10 — about 8% more. Tensile strength is 950 MPa (138 ksi) vs 900 MPa (131 ksi).

Which is cheaper, 34CrAlMo5-10 or SACM645?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 34CrAlMo5-10 over SACM645?

Pick 34CrAlMo5-10 when the part sees heat. Pick SACM645 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 34CrAlMo5-10 and SACM645 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.