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Steel 31CrMo12 vs SACM645

Steel · grade comparison

Steel 31CrMo12 and SACM645 are both steel grades. 31CrMo12 is the stronger of the two: yield strength 900 MPa (131 ksi) against 780 MPa (113 ksi) for SACM645, about 15% more; tensile strength follows at 1,100 MPa (160 ksi) vs 950 MPa (138 ksi). In exchange, SACM645 is the more ductile: elongation 17% versus 13% for 31CrMo12, and 31CrMo12 is harder (340 HB vs 270 HB). SACM645 conducts electricity better (7.5 % IACS vs 6.6 % IACS).

31CrMo12Choose it when strength drives the design.

SACM645Choose it when the part is bent, formed or impact-loaded.

31CrMo12 vs SACM645: properties

31CrMo12SACM645

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
207 GPa30 Msi

Tensile Strength (Ultimate)

1,100 MPa160 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

900 MPa131 ksi
780 MPa113 ksi

Elongation at Break

13%
17%

Reduction in Area

50%
55%

Compressive Strength

900 MPa131 ksi
790 MPa115 ksi

Shear Strength

660 MPa95.7 ksi
570 MPa82.7 ksi

Fatigue Strength (Endurance Limit)

490 MPa71.1 ksi
430 MPa62.4 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
75 J55.3 ft·lbf

Hardness, Brinell

340 HB
270 HB

Hardness, Rockwell C

35 HRC
28 HRC

Hardness, Vickers

355 HV
285 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 70 MPa·√m63.7 ksi·√in

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Same in both: Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

34 W/m·K19.6 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Max Service Temperature (continuous)

480°C896 °F
450°C842 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 12.2 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.6 % IACS
7.5 % IACS

Electrical Resistivity

2.6×10⁻⁷ Ω·m10.2 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
42 / 100

Weldability

25 / 100
18 / 100

Formability (cold)

20 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 45% · Brazeability / Solderability 40 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.5 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

30%
28%

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

140 kN·m/kg
122 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

1,929 kJ/m³
1,470 kJ/m³

Thermal Diffusivity

9.4 mm²/s
9.9 mm²/s

Thermal Shock Resistance Index

15
14

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSACM64531CrMo12

Manufacturing and finishing

Capability31CrMo12SACM645
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

31CrMo12 vs SACM645 — frequently asked

Is 31CrMo12 stronger than SACM645?

Yes. 31CrMo12 has a typical yield strength of 900 MPa (131 ksi) against 780 MPa (113 ksi) for SACM645 — about 15% more. Tensile strength is 1,100 MPa (160 ksi) vs 950 MPa (138 ksi).

Which is cheaper, 31CrMo12 or SACM645?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 31CrMo12 or SACM645?

31CrMo12. Its weldability rates poor (25/100) against poor (18/100) for SACM645.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 31CrMo12 and SACM645 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.