FabDigitFabDigit

Steel 1141 vs SUM41

Steel · grade comparison

Steel 1141 and SUM41 are both steel grades. SUM41 is the stronger of the two: yield strength 565 MPa (81.9 ksi) against 360 MPa (52.2 ksi) for 1141, about 57% more. In exchange, 1141 is the more ductile: elongation 22% versus 10% for SUM41. 1141 runs hotter in service (425°C vs 350°C continuous). On the shop floor, SUM41 machines more easily (very good vs good) and SUM41 sits in a lower cost tier (budget, $) than 1141 (standard, $$).

1141Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SUM41Choose it when strength drives the design, or when the part is machined in volume.

1141 vs SUM41: properties

1141SUM41

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Tensile Strength (Ultimate)

675 MPa97.9 ksi
655 MPa95 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
565 MPa81.9 ksi

Elongation at Break

22%
10%

Reduction in Area

38%
35%

Shear Strength

405 MPa58.7 ksi
425 MPa61.6 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
290 MPa42.1 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

192 HB
197 HB

Compressive Strength

—
570 MPa82.7 ksi

Fracture Toughness (K_IC)

—
55 MPa·√m50.1 ksi·√in

Hardness, Vickers

—
207 HV

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Liquidus Temperature

1,490°C2,714 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
350°C662 °F

Same in both: Thermal Conductivity 49 W/m·K28.3 BTU/hr·ft·°F · Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.5 % IACS
9.6 % IACS

Same in both: Electrical Resistivity 1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
9 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
78 / 100

Formability (cold)

35 / 100
30 / 100

Polishability

55 / 100
40 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 70% · Weldability 25 / 100 · Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
83 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.1 MN·m/kg

Modulus of Resilience

324 kJ/m³
779 kJ/m³

Thermal Shock Resistance Index

14
13

Same in both: Thermal Diffusivity 12.8 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1141SUM41

Manufacturing and finishing

Capability1141SUM41
CNC machiningYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1141 vs SUM41 — frequently asked

Is SUM41 stronger than 1141?

Yes. SUM41 has a typical yield strength of 565 MPa (81.9 ksi) against 360 MPa (52.2 ksi) for 1141 — about 57% more. Tensile strength is 655 MPa (95 ksi) vs 675 MPa (97.9 ksi).

Which is cheaper, 1141 or SUM41?

SUM41 is the lower-cost material: it sits in the budget tier ($) while 1141 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 1141 or SUM41?

SUM41. Its machinability rates very good (78/100) against good (68/100) for 1141.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1141 and SUM41 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.