Steel 1141 vs SUM41
Steel · grade comparison
Steel 1141 and SUM41 are both steel grades. SUM41 is the stronger of the two: yield strength 565 MPa (81.9 ksi) against 360 MPa (52.2 ksi) for 1141, about 57% more. In exchange, 1141 is the more ductile: elongation 22% versus 10% for SUM41. 1141 runs hotter in service (425°C vs 350°C continuous). On the shop floor, SUM41 machines more easily (very good vs good) and SUM41 sits in a lower cost tier (budget, $) than 1141 (standard, $$).
1141Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
SUM41Choose it when strength drives the design, or when the part is machined in volume.
1141 vs SUM41: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Compressive Strength
Fracture Toughness (K_IC)
Hardness, Vickers
Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 92 HRB
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 49 W/m·K28.3 BTU/hr·ft·°F · Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 1.8×10⁻⁷ Ω·m7.09 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 70% · Weldability 25 / 100 · Brazeability / Solderability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Shock Resistance Index
Same in both: Thermal Diffusivity 12.8 mm²/s
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1141 | SUM41 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | HR | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| HVOF Coating | Yes | — |
| Hot-Dip Galvanizing | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
1141 vs SUM41 — frequently asked
Is SUM41 stronger than 1141?
Yes. SUM41 has a typical yield strength of 565 MPa (81.9 ksi) against 360 MPa (52.2 ksi) for 1141 — about 57% more. Tensile strength is 655 MPa (95 ksi) vs 675 MPa (97.9 ksi).
Which is cheaper, 1141 or SUM41?
SUM41 is the lower-cost material: it sits in the budget tier ($) while 1141 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 1141 or SUM41?
SUM41. Its machinability rates very good (78/100) against good (68/100) for 1141.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1141 and SUM41 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
