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Steel 1141 vs SUM22

Steel · grade comparison

Steel 1141 and SUM22 are both steel grades. SUM22 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 360 MPa (52.2 ksi) for 1141, about 15% more. In exchange, 1141 is the more ductile: elongation 22% versus 10% for SUM22, and 1141 is harder (192 HB vs 163 HB). 1141 runs hotter in service (425°C vs 350°C continuous). On the shop floor, SUM22 machines more easily (excellent vs good) and SUM22 sits in a lower cost tier (budget, $) than 1141 (standard, $$).

1141Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SUM22Choose it when strength drives the design, or when the part is machined in volume.

1141 vs SUM22: properties

1141SUM22

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
205 GPa29.7 Msi

Tensile Strength (Ultimate)

675 MPa97.9 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
415 MPa60.2 ksi

Elongation at Break

22%
10%

Reduction in Area

38%
35%

Shear Strength

405 MPa58.7 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

192 HB
163 HB

Hardness, Rockwell B

92 HRB
84 HRB

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.87 g/cm³0.28 lb/in³

Liquidus Temperature

1,490°C2,714 °F
1,500°C2,732 °F

Same in both: Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49 W/m·K28.3 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
480 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Max Service Temperature (continuous)

425°C797 °F
350°C662 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.5 % IACS
10 % IACS

Electrical Resistivity

1.8×10⁻⁷ Ω·m7.09 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
8 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
92 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
136%

Formability (cold)

35 / 100
45 / 100

Brazeability / Solderability

55 / 100
60 / 100

Polishability

55 / 100
45 / 100

Same in both: Weldability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

30%
35%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26 MN·m/kg

Modulus of Resilience

324 kJ/m³
420 kJ/m³

Thermal Diffusivity

12.8 mm²/s
13.5 mm²/s

Thermal Shock Resistance Index

14
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1141SUM22

Manufacturing and finishing

Capability1141SUM22
CNC machiningYes—
Default conditionHR—
Relative cost$$ Standard$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1141 vs SUM22 — frequently asked

Is SUM22 stronger than 1141?

Yes. SUM22 has a typical yield strength of 415 MPa (60.2 ksi) against 360 MPa (52.2 ksi) for 1141 — about 15% more. Tensile strength is 540 MPa (78.3 ksi) vs 675 MPa (97.9 ksi).

Which is cheaper, 1141 or SUM22?

SUM22 is the lower-cost material: it sits in the budget tier ($) while 1141 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 1141 or SUM22?

SUM22. Its machinability rates excellent (92/100) against good (68/100) for 1141.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1141 and SUM22 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.