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Steel 1040 vs 28Mn6

Steel · grade comparison

Steel 1040 and 28Mn6 are both steel grades. 28Mn6 is the stronger of the two: yield strength 540 MPa (78.3 ksi) against 415 MPa (60.2 ksi) for 1040, about 30% more; tensile strength follows at 780 MPa (113 ksi) vs 620 MPa (89.9 ksi). In exchange, 1040 is the more ductile: elongation 25% versus 16% for 28Mn6, and 28Mn6 is harder (235 HB vs 201 HB). 1040 conducts heat better (51 W/m·K vs 43 W/m·K).

1040Choose it when the part is bent, formed or impact-loaded.

28Mn6Choose it when strength drives the design.

1040 vs 28Mn6: properties

104028Mn6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
210 GPa30.5 Msi

Tensile Strength (Ultimate)

620 MPa89.9 ksi
780 MPa113 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
540 MPa78.3 ksi

Elongation at Break

25%
16%

Reduction in Area

50%
48%

Compressive Strength

415 MPa60.2 ksi
540 MPa78.3 ksi

Shear Strength

385 MPa55.8 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

290 MPa42.1 ksi
370 MPa53.7 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

201 HB
235 HB

Hardness, Rockwell B

93 HRB
—

Hardness, Vickers

210 HV
247 HV

Hardness, Rockwell C

—
21 HRC

Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,495°C2,723 °F
1,500°C2,732 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51 W/m·K29.5 BTU/hr·ft·°F
43 W/m·K24.8 BTU/hr·ft·°F

Specific Heat Capacity

486 J/kg·K0.12 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.5 µm/m·K6.4 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

425°C797 °F
400°C752 °F

Same in both: Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
8.5 % IACS

Electrical Resistivity

1.71×10⁻⁷ Ω·m6.73 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

45 / 100
40 / 100

Polishability

60 / 100
55 / 100

Castability

—
30 / 100

Same in both: Machinability 55 / 100 · Machinability Rating (AISI 1212 = 100 %) 60% · Weldability 45 / 100 · Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.1 kg CO₂/kg
1.9 kg CO₂/kg

Embodied Water

50 L/kg6 gal/lb
55 L/kg6.6 gal/lb

Typical Recycled Content

25%
30%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

79 kN·m/kg
99 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

420 kJ/m³
694 kJ/m³

Thermal Diffusivity

13.4 mm²/s
11.7 mm²/s

Same in both: Thermal Shock Resistance Index 13

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale104028Mn6

Manufacturing and finishing

Capability104028Mn6
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1040 vs 28Mn6 — frequently asked

Is 28Mn6 stronger than 1040?

Yes. 28Mn6 has a typical yield strength of 540 MPa (78.3 ksi) against 415 MPa (60.2 ksi) for 1040 — about 30% more. Tensile strength is 780 MPa (113 ksi) vs 620 MPa (89.9 ksi).

Which is cheaper, 1040 or 28Mn6?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 1040 over 28Mn6?

Pick 1040 when the part is bent, formed or impact-loaded. Pick 28Mn6 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1040 and 28Mn6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.