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Steel 1030 vs 1040

Steel · grade comparison

Steel 1030 and 1040 are both steel grades, both medium carbon steel. 1040 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 260 MPa (37.7 ksi) for 1030, about 60% more; tensile strength follows at 620 MPa (89.9 ksi) vs 470 MPa (68.2 ksi). 1040 is the more ductile: elongation 25% versus 20% for 1030, and 1040 is harder (201 HB vs 137 HB). On the shop floor, 1030 welds better (good vs fair).

1030Choose it when it will be welded.

1040Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

1030 vs 1040: properties

10301040

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

470 MPa68.2 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
415 MPa60.2 ksi

Elongation at Break

20%
25%

Reduction in Area

42%
50%

Compressive Strength

260 MPa37.7 ksi
415 MPa60.2 ksi

Shear Strength

300 MPa43.5 ksi
385 MPa55.8 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
290 MPa42.1 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

137 HB
201 HB

Hardness, Rockwell B

75 HRB
93 HRB

Hardness, Vickers

—
210 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Fracture Toughness (K_IC) 55 MPa·√m50.1 ksi·√in

Physical

Density and transition temperatures.

Liquidus Temperature

1,510°C2,750 °F
1,495°C2,723 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51.9 W/m·K30 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
425°C797 °F

Same in both: Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Latent Heat of Fusion 247 J/g106 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.71×10⁻⁷ Ω·m6.73 µΩ·in

Same in both: Electrical Conductivity 10 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Weldability

62 / 100
45 / 100

Formability (cold)

50 / 100
45 / 100

Castability

45 / 100
—

Brazeability / Solderability

70 / 100
60 / 100

Polishability

55 / 100
60 / 100

Same in both: Machinability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

40 L/kg4.8 gal/lb
50 L/kg6 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

60 kN·m/kg
79 kN·m/kg

Modulus of Resilience

165 kJ/m³
420 kJ/m³

Thermal Diffusivity

13.6 mm²/s
13.4 mm²/s

Thermal Shock Resistance Index

10
13

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale10301040

Manufacturing and finishing

Capability10301040
Default conditionHRHR
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

1030 vs 1040 — frequently asked

Is 1040 stronger than 1030?

Yes. 1040 has a typical yield strength of 415 MPa (60.2 ksi) against 260 MPa (37.7 ksi) for 1030 — about 60% more. Tensile strength is 620 MPa (89.9 ksi) vs 470 MPa (68.2 ksi).

Which is cheaper, 1030 or 1040?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 1030 or 1040?

1030. Its weldability rates good (62/100) against fair (45/100) for 1040.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1030 and 1040 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.