Steel 1040 vs 50#
Steel · grade comparison
Steel 1040 and 50# are both steel grades, both medium carbon steel. 50# is the stronger of the two: tensile strength 700 MPa (102 ksi) against 620 MPa (89.9 ksi) for 1040, about 13% more. In exchange, 1040 is the more ductile: elongation 25% versus 16% for 50#. On the shop floor, 1040 welds better (45 vs 35 out of 100).
1040Choose it when the part is bent, formed or impact-loaded, or when it will be welded.
50#Choose it when strength drives the design.
1040 vs 50#: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Liquidus Temperature
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Latent Heat of Fusion 247 J/g106 BTU/lb · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 10 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Same in both: Brazeability / Solderability 60 / 100 · Polishability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 1040 | 50# |
|---|---|---|
| Default condition | HR | HR |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
1040 vs 50# — frequently asked
Is 50# stronger than 1040?
Yes. 50# has a typical tensile strength of 700 MPa (102 ksi) against 620 MPa (89.9 ksi) for 1040 — about 13% more.
Which is cheaper, 1040 or 50#?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 1040 or 50#?
1040. Its machinability rates good (55/100) against fair (50/100) for 50#; for welding the order is 1040 first (fair, 45/100) then 50# (fair, 35/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 1040 and 50# side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.