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Steel 1030 vs S25C

Steel · grade comparison

Steel 1030 and S25C are both steel grades. S25C is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 260 MPa (37.7 ksi) for 1030, about 12% more. S25C is the more ductile: elongation 30% versus 20% for 1030. On the shop floor, S25C welds better (excellent vs good).

S25CChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

1030 vs S25C: properties

1030S25C

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Yield Strength (0.2% offset)

260 MPa37.7 ksi
290 MPa42.1 ksi

Elongation at Break

20%
30%

Reduction in Area

42%
57%

Compressive Strength

260 MPa37.7 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
220 MPa31.9 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
90 MPa·√m81.9 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

137 HB
131 HB

Hardness, Rockwell B

75 HRB
72 HRB

Hardness, Vickers

—
138 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 470 MPa68.2 ksi · Shear Strength 300 MPa43.5 ksi

Physical

Density and transition temperatures.

Liquidus Temperature

1,510°C2,750 °F
1,515°C2,759 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51.9 W/m·K30 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.9 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
250 J/g107 BTU/lb

Same in both: Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
10.7 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.61 V
-0.62 V

Corrosion Resistance

10 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
62 / 100

Weldability

62 / 100
85 / 100

Formability (cold)

50 / 100
70 / 100

Castability

45 / 100
55 / 100

Brazeability / Solderability

70 / 100
75 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 65% · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

165 kJ/m³
205 kJ/m³

Thermal Diffusivity

13.6 mm²/s
13.4 mm²/s

Same in both: Specific Strength (UTS / density) 60 kN·m/kg · Specific Stiffness (E / density) 26.1 MN·m/kg · Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1030S25C

Manufacturing and finishing

Capability1030S25C
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

1030 vs S25C — frequently asked

Is S25C stronger than 1030?

Yes. S25C has a typical yield strength of 290 MPa (42.1 ksi) against 260 MPa (37.7 ksi) for 1030 — about 12% more. Tensile strength is 470 MPa (68.2 ksi) vs 470 MPa (68.2 ksi).

Which is cheaper, 1030 or S25C?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1030 or S25C?

S25C, by a small margin. Both rate good for machinability — 62/100 against 55/100 for 1030; for welding the order is S25C first (excellent, 85/100) then 1030 (good, 62/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1030 and S25C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.