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Steel 100Cr6 vs 52100

Steel · grade comparison

Steel 100Cr6 and 52100 are both steel grades, both bearing steel. Both yield at about 420 MPa — strength does not separate them. 52100 is the more ductile: elongation 25% versus 22% for 100Cr6. 52100 runs hotter in service (400°C vs 200°C continuous) and 100Cr6 conducts electricity better (8 % IACS vs 7 % IACS). On the shop floor, 100Cr6 sits in a lower cost tier (standard, $$) than 52100 (premium, $$$).

100Cr6Choose it when cost is the deciding factor.

52100Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

100Cr6 vs 52100: properties

100Cr652100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Bulk Modulus

160 GPa23.2 Msi
166 GPa24.1 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

660 MPa95.7 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
415 MPa60.2 ksi

Elongation at Break

22%
25%

Reduction in Area

48%
45%

Shear Strength

400 MPa58 ksi
420 MPa60.9 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
320 MPa46.4 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
15 J11.1 ft·lbf

Hardness, Brinell

200 HB
195 HB

Hardness, Rockwell B

94 HRB
93 HRB

Hardness, Vickers

210 HV
205 HV

Compressive Strength

—
430 MPa62.4 ksi

Same in both: Shear Modulus 80 GPa11.6 Msi

Physical

Density and transition temperatures.

Same in both: Density 7.81 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,424°C2,595 °F · Liquidus Temperature 1,455°C2,651 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
475 J/kg·K0.11 BTU/lb·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
247 J/g106 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 11.9 µm/m·K6.6 µin/in·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.5×10⁻⁷ Ω·m9.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
-0.62 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
40 / 100

Castability

30 / 100
25 / 100

Brazeability / Solderability

45 / 100
35 / 100

Polishability

88 / 100
85 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 40% · Weldability 12 / 100 · Formability (cold) 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

65 L/kg7.8 gal/lb
55 L/kg6.6 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

85 kN·m/kg
88 kN·m/kg

Specific Stiffness (E / density)

26.9 MN·m/kg
26.2 MN·m/kg

Thermal Diffusivity

12.3 mm²/s
12.4 mm²/s

Thermal Shock Resistance Index

12
13

Same in both: Modulus of Resilience 420 kJ/m³

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale52100100Cr6

Manufacturing and finishing

Capability100Cr652100
Default conditionAnnealedAnnealed
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

100Cr6 vs 52100 — frequently asked

What is the difference between 100Cr6 and 52100?

Steel 100Cr6 and 52100 are both steel grades, both bearing steel. Both yield at about 420 MPa — strength does not separate them. 52100 is the more ductile: elongation 25% versus 22% for 100Cr6.

Which is cheaper, 100Cr6 or 52100?

100Cr6 is the lower-cost material: it sits in the standard tier ($$) while 52100 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 100Cr6 or 52100?

100Cr6, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for 52100.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 100Cr6 and 52100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.