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Stainless Steel 416 vs 440F

Stainless Steel · grade comparison

Stainless Steel 416 and 440F are both stainless steel grades, both machining-friendly ss. 440F is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 275 MPa (39.9 ksi) for 416, about 51% more; tensile strength follows at 760 MPa (110 ksi) vs 515 MPa (74.7 ksi). In exchange, 416 is the more ductile: elongation 30% versus 13% for 440F, and 440F is harder (255 HB vs 155 HB). 416 runs hotter in service (650°C vs 400°C continuous). On the shop floor, 416 machines more easily (very good vs good), 416 welds better (poor vs not recommended), and 440F sits in a lower cost tier (standard, $$) than 416 (premium, $$$).

416Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

440FChoose it when strength drives the design, or when cost is the deciding factor.

416 vs 440F: properties

416440F

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

515 MPa74.7 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
415 MPa60.2 ksi

Elongation at Break

30%
13%

Reduction in Area

60%
25%

Shear Strength

400 MPa58 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
370 MPa53.7 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

155 HB
255 HB

Hardness, Rockwell B

82 HRB
96 HRB

Compressive Strength

—
430 MPa62.4 ksi

Hardness, Vickers

—
265 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,450°C2,642 °F
1,370°C2,498 °F

Liquidus Temperature

1,510°C2,750 °F
1,425°C2,597 °F

Same in both: Density 7.7 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
24.2 W/m·K14 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

9.9 µm/m·K5.5 µin/in·°F
10.2 µm/m·K5.7 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

650°C1,202 °F
400°C752 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
2.9 % IACS

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.35 V
-0.25 V

Corrosion Resistance

30 / 100
32 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

85%
55%

Weldability

22 / 100
12 / 100

Formability (cold)

30 / 100
20 / 100

Brazeability / Solderability

45 / 100
40 / 100

Polishability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
90 L/kg10.8 gal/lb

Typical Recycled Content

65%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
99 kN·m/kg

Modulus of Resilience

189 kJ/m³
431 kJ/m³

Thermal Diffusivity

7 mm²/s
6.8 mm²/s

Thermal Shock Resistance Index

6
9

Same in both: Specific Stiffness (E / density) 26 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale416440F

Manufacturing and finishing

Capability416440F
Default conditionAnnealedAnnealed
Relative cost$$$ Premium$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 32 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, CrN, DLC, Electroless Nickel (EN), Electropolishing and 20 more.

416 vs 440F — frequently asked

Is 440F stronger than 416?

Yes. 440F has a typical yield strength of 415 MPa (60.2 ksi) against 275 MPa (39.9 ksi) for 416 — about 51% more. Tensile strength is 760 MPa (110 ksi) vs 515 MPa (74.7 ksi).

Which is cheaper, 416 or 440F?

440F is the lower-cost material: it sits in the standard tier ($$) while 416 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 416 or 440F?

416. Its machinability rates very good (80/100) against good (55/100) for 440F; for welding the order is 416 first (poor, 22/100) then 440F (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 416 and 440F side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.