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Solder & Low-Melting Alloy Pb65Sn35 vs Pb69Sn30Sb1

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Pb65Sn35 and Pb69Sn30Sb1 are both solder & low-melting alloy grades. Pb69Sn30Sb1 is the stronger of the two: yield strength 26 MPa (3.77 ksi) against 21 MPa (3.05 ksi) for Pb65Sn35, about 24% more; tensile strength follows at 42 MPa (6.09 ksi) vs 33 MPa (4.79 ksi). In exchange, Pb65Sn35 is the more ductile: elongation 55% versus 35% for Pb69Sn30Sb1, and Pb69Sn30Sb1 is harder (13 HB vs 12 HB).

Pb65Sn35Choose it when the part is bent, formed or impact-loaded.

Pb69Sn30Sb1Choose it when strength drives the design.

Pb65Sn35 vs Pb69Sn30Sb1: properties

Pb65Sn35Pb69Sn30Sb1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

26 GPa3.8 Msi
25 GPa3.6 Msi

Bulk Modulus

43 GPa6.2 Msi
42 GPa6.1 Msi

Tensile Strength (Ultimate)

33 MPa4.8 ksi
42 MPa6.1 ksi

Yield Strength (0.2% offset)

21 MPa3 ksi
26 MPa3.8 ksi

Elongation at Break

55%
35%

Shear Strength

26 MPa3.8 ksi
30 MPa4.4 ksi

Fatigue Strength (Endurance Limit)

11 MPa1.6 ksi
12 MPa1.7 ksi

Hardness, Brinell

12 HB
13 HB

Compressive Strength

—
45 MPa6.5 ksi

Hardness, Vickers

—
14 HV

Same in both: Shear Modulus 9.5 GPa1.4 Msi · Poisson's Ratio 0.4

Physical

Density and transition temperatures.

Density

9.5 g/cm³0.34 lb/in³
9.7 g/cm³0.35 lb/in³

Liquidus Temperature

247°C477 °F
255°C491 °F

Same in both: Melting Point (Solidus) 183°C361 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Specific Heat Capacity

163 J/kg·K0.04 BTU/lb·°F
155 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

25 µm/m·K13.9 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Latent Heat of Fusion 38 J/g16.3 BTU/lb · Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.5 % IACS
9 % IACS

Electrical Resistivity

1.8×10⁻⁷ Ω·m7.09 µΩ·in
1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
40 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Polishability

30 / 100
20 / 100

Same in both: Weldability 20 / 100 · Formability (cold) 90 / 100 · Castability 85 / 100 · Brazeability / Solderability 88 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

128 MJ/kg55,030 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

6.7 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

45%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

3 kN·m/kg
4 kN·m/kg

Specific Stiffness (E / density)

2.7 MN·m/kg
2.6 MN·m/kg

Modulus of Resilience

8 kJ/m³
14 kJ/m³

Thermal Diffusivity

28.4 mm²/s
30.6 mm²/s

Thermal Shock Resistance Index

2
3

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scalePb65Sn35Pb69Sn30Sb1

Manufacturing and finishing

CapabilityPb65Sn35Pb69Sn30Sb1
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pb65Sn35 vs Pb69Sn30Sb1 — frequently asked

Is Pb69Sn30Sb1 stronger than Pb65Sn35?

Yes. Pb69Sn30Sb1 has a typical yield strength of 26 MPa (3.77 ksi) against 21 MPa (3.05 ksi) for Pb65Sn35 — about 24% more. Tensile strength is 42 MPa (6.09 ksi) vs 33 MPa (4.79 ksi).

Which is cheaper, Pb65Sn35 or Pb69Sn30Sb1?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pb65Sn35 or Pb69Sn30Sb1?

Pb69Sn30Sb1. Its machinability rates fair (35/100) against poor (30/100) for Pb65Sn35.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pb65Sn35 and Pb69Sn30Sb1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.