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Precious Metal Pd60Ag40 vs Pt99.95

Precious Metal · grade comparison

Precious Metal Pd60Ag40 and Pt99.95 are both precious metal grades. Pd60Ag40 is the stronger of the two: yield strength 180 MPa (26.1 ksi) against 45 MPa (6.53 ksi) for Pt99.95, about 4.0 times as much; tensile strength follows at 415 MPa (60.2 ksi) vs 140 MPa (20.3 ksi). In exchange, Pt99.95 is the more ductile: elongation 40% versus 30% for Pd60Ag40, and Pd60Ag40 is harder (80 HB vs 39 HB). Pd60Ag40 is lighter (11.35 g/cm³ vs 21.45 g/cm³ for Pt99.95) and Pt99.95 is stiffer (168 GPa vs 110 GPa). On the shop floor, Pd60Ag40 machines more easily (fair vs poor) and Pt99.95 welds better (excellent vs very good).

Pd60Ag40Choose it when strength drives the design, or when weight is the constraint.

Pt99.95Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Pd60Ag40 vs Pt99.95: properties

Pd60Ag40Pt99.95

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
168 GPa24.4 Msi

Shear Modulus

40 GPa5.8 Msi
61 GPa8.8 Msi

Bulk Modulus

145 GPa21 Msi
230 GPa33.4 Msi

Poisson's Ratio

0.37
0.38

Tensile Strength (Ultimate)

415 MPa60.2 ksi
140 MPa20.3 ksi

Yield Strength (0.2% offset)

180 MPa26.1 ksi
45 MPa6.5 ksi

Elongation at Break

30%
40%

Reduction in Area

65%
90%

Compressive Strength

185 MPa26.8 ksi
—

Shear Strength

265 MPa38.4 ksi
110 MPa16 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
—

Hardness, Brinell

80 HB
39 HB

Hardness, Rockwell B

44 HRB
—

Hardness, Vickers

85 HV
41 HV

Physical

Density and transition temperatures.

Density

11.35 g/cm³0.41 lb/in³
21.45 g/cm³0.77 lb/in³

Melting Point (Solidus)

1,290°C2,354 °F
1,768°C3,214 °F

Liquidus Temperature

1,330°C2,426 °F
1,768°C3,214 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

20 W/m·K11.6 BTU/hr·ft·°F
71.6 W/m·K41.4 BTU/hr·ft·°F

Specific Heat Capacity

240 J/kg·K0.06 BTU/lb·°F
133 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14.5 µm/m·K8.1 µin/in·°F
8.8 µm/m·K4.9 µin/in·°F

Latent Heat of Fusion

136 J/g58.5 BTU/lb
113 J/g48.6 BTU/lb

Max Service Temperature (continuous)

500°C932 °F
1,500°C2,732 °F

Min Service Temperature

-200°C-328 °F
-253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.1 % IACS
16.3 % IACS

Electrical Resistivity

4.2×10⁻⁷ Ω·m16.5 µΩ·in
1.06×10⁻⁷ Ω·m4.17 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

0.2 V
0.25 V

Corrosion Resistance

92 / 100
100 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
25 / 100

Weldability

75 / 100
90 / 100

Formability (cold)

90 / 100
98 / 100

Castability

70 / 100
55 / 100

Brazeability / Solderability

85 / 100
80 / 100

Polishability

90 / 100
92 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 25%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

44,000 MJ/kg1.89×10⁷ BTU/lb
210,000 MJ/kg9.03×10⁷ BTU/lb

Embodied Carbon (primary production)

2,400 kg CO₂/kg
14,000 kg CO₂/kg

Typical Recycled Content

60%
30%

Embodied Water

—
200,000 L/kg23,965 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

37 kN·m/kg
7 kN·m/kg

Specific Stiffness (E / density)

9.7 MN·m/kg
7.8 MN·m/kg

Modulus of Resilience

147 kJ/m³
6 kJ/m³

Thermal Diffusivity

7.3 mm²/s
25.1 mm²/s

Thermal Shock Resistance Index

5
7

Strength versus weight

Yield strength against density for every precious metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scalePt99.95Pd60Ag40

Manufacturing and finishing

CapabilityPd60Ag40Pt99.95
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pd60Ag40 vs Pt99.95 — frequently asked

Is Pd60Ag40 stronger than Pt99.95?

Yes. Pd60Ag40 has a typical yield strength of 180 MPa (26.1 ksi) against 45 MPa (6.53 ksi) for Pt99.95 — about 4.0 times as much. Tensile strength is 415 MPa (60.2 ksi) vs 140 MPa (20.3 ksi).

Which is cheaper, Pd60Ag40 or Pt99.95?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pd60Ag40 or Pt99.95?

Pd60Ag40. Its machinability rates fair (35/100) against poor (25/100) for Pt99.95; for welding the order is Pt99.95 first (excellent, 90/100) then Pd60Ag40 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pd60Ag40 and Pt99.95 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.