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EVA Foam vs Poron

Polymer · grade comparison

EVA Foam and Poron are both polymer grades. EVA Foam is the more ductile: elongation 200% versus 150% for Poron. EVA Foam is lighter (0.06 g/cm³ vs 0.32 g/cm³ for Poron) and EVA Foam is stiffer (0.01 GPa vs 0 GPa).

EVA FoamChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PoronChoose it when the part sees heat.

EVA Foam vs Poron: properties

EVA FoamPoron

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa7.25×10⁻⁴ Msi
0 GPa2.18×10⁻⁴ Msi

Elongation at Break

200%
150%

Compressive Strength

0.1 MPa0.01 ksi
0.07 MPa0.01 ksi

Compressive Modulus

0 GPa5.8×10⁻⁴ Msi
8×10⁻⁴ GPa1.16×10⁻⁴ Msi

Shear Strength

0.35 MPa0.05 ksi
—

Hardness, Shore A

30 Shore A
20 Shore A

Compression Set (22 h, 70 °C)

15%
5%

Same in both: Poisson's Ratio 0.3 · Tensile Strength (Ultimate) 1 MPa0.15 ksi · Tear Strength 2 kN/m8.6 lbf/in

Physical

Density and transition temperatures.

Density

0.06 g/cm³0 lb/in³
0.32 g/cm³0.01 lb/in³

Melting Temperature (Tm)

85°C185 °F
—

Glass Transition (Tg)

-30°C-22 °F
-35°C-31 °F

Water Absorption (24 h)

0.5%
3%

Water Absorption (Saturation)

2%
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.06 W/m·K0.03 BTU/hr·ft·°F

Specific Heat Capacity

2,100 J/kg·K0.5 BTU/lb·°F
1,700 J/kg·K0.41 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
—

Max Service Temperature (continuous)

70°C158 °F
90°C194 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Vicat Softening Point (B50)

55°C131 °F
—

Limiting Oxygen Index

18%
—

Max Service Temperature (short-term)

90°C194 °F
120°C248 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
—

Dielectric Constant (1 MHz)

1.4
1.7

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹³ Ω·cm

Surface Resistivity

1×10¹³ Ω
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
70 / 100

UV / Weathering Resistance

35 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
80 / 100

Weldability

70 / 100
—

Polishability

10 / 100
—

Mold Shrinkage

2.5%
—

Melt Flow Rate

2.5 g/10 min
—

Processing Melt Temperature (typ.)

160°C320 °F
—

Mold Temperature (typ.)

165°C329 °F
—

Same in both: Formability (cold) 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

75 MJ/kg32,244 BTU/lb
100 MJ/kg42,992 BTU/lb

Embodied Carbon (primary production)

3.4 kg CO₂/kg
5 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
—

Typical Recycled Content

15%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

17 kN·m/kg
3 kN·m/kg

Specific Stiffness (E / density)

0.1 MN·m/kg
0 MN·m/kg

Thermal Diffusivity

0.3 mm²/s
0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePoronEVA Foam

Manufacturing and finishing

CapabilityEVA FoamPoron
Default conditionClosed CellStandard
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both are offered for Injection molding. Both take the same 5 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Soft Touch Coating, Spray Painting, UV Coating.

EVA Foam vs Poron — frequently asked

What is the difference between EVA Foam and Poron?

EVA Foam and Poron are both polymer grades. EVA Foam is the more ductile: elongation 200% versus 150% for Poron. EVA Foam is lighter (0.06 g/cm³ vs 0.32 g/cm³ for Poron) and EVA Foam is stiffer (0.01 GPa vs 0 GPa).

Which is cheaper, EVA Foam or Poron?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, EVA Foam or Poron?

EVA Foam. Its machinability rates excellent (85/100) against very good (80/100) for Poron.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EVA Foam and Poron side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.