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PA66 vs PA6G

Polymer · grade comparison

PA66 and PA6G are both polymer grades, both engineering plastic. Both yield at about 80 MPa — strength does not separate them. PA66 is the more ductile: elongation 40% versus 25% for PA6G. PA6G is stiffer (3.4 GPa vs 3 GPa) and PA6G conducts heat better (0.29 W/m·K vs 0.25 W/m·K). On the shop floor, PA6G machines more easily (very good vs good) and PA66 welds better (very good vs poor).

PA66Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

PA6GChoose it when the part is machined in volume.

PA66 vs PA6G: properties

PA66PA6G

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3 GPa0.44 Msi
3.4 GPa0.49 Msi

Shear Modulus

1.1 GPa0.16 Msi
1.2 GPa0.17 Msi

Bulk Modulus

5 GPa0.65 Msi
—

Yield Strength (0.2% offset)

80 MPa11.6 ksi
78 MPa11.3 ksi

Elongation at Break

40%
25%

Compressive Strength

95 MPa13.8 ksi
90 MPa13.1 ksi

Compressive Modulus

2.8 GPa0.41 Msi
3.2 GPa0.46 Msi

Flexural Strength

105 MPa15.2 ksi
110 MPa16 ksi

Flexural Modulus

2.9 GPa0.42 Msi
3.3 GPa0.48 Msi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
—

Izod Impact, Notched

50 J/m0.94 ft·lbf/in
55 J/m1 ft·lbf/in

Hardness, Shore D

81 Shore D
82 Shore D

Hardness, Rockwell M

85 HRM
88 HRM

Hardness, Rockwell R

120 HRR
118 HRR

Same in both: Poisson's Ratio 0.39 · Tensile Strength (Ultimate) 82 MPa11.9 ksi · Shear Strength 60 MPa8.7 ksi

Physical

Density and transition temperatures.

Density

1.14 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Melting Temperature (Tm)

262°C504 °F
220°C428 °F

Glass Transition (Tg)

70°C158 °F
60°C140 °F

Water Absorption (Saturation)

8.5%
6.5%

Refractive Index

1.53
—

Same in both: Water Absorption (24 h) 1.3%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.25 W/m·K0.14 BTU/hr·ft·°F
0.29 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,670 J/kg·K0.4 BTU/lb·°F
1,700 J/kg·K0.41 BTU/lb·°F

Max Service Temperature (continuous)

100°C212 °F
105°C221 °F

Heat Deflection Temp. @ 0.45 MPa

220°C428 °F
180°C356 °F

Heat Deflection Temp. @ 1.8 MPa

80°C176 °F
85°C185 °F

Vicat Softening Point (B50)

200°C392 °F
210°C410 °F

Max Service Temperature (short-term)

170°C338 °F
160°C320 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 85 µm/m·K47.2 µin/in·°F · Min Service Temperature -40°C-40 °F · Limiting Oxygen Index 25%

Electrical

Conductivity and insulation.

Dielectric Strength

22 kV/mm559 V/mil
28 kV/mm711 V/mil

Dielectric Constant (1 MHz)

3.4
3.6

Dissipation Factor (1 MHz)

0.02
0.025

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Volume Resistivity 1×10¹⁴ Ω·cm · Surface Resistivity 1×10¹³ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
62 / 100

Same in both: UV / Weathering Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
80 / 100

Weldability

70 / 100
30 / 100

Formability (cold)

50 / 100
35 / 100

Polishability

60 / 100
55 / 100

Mold Shrinkage

1.5%
—

Melt Flow Rate

30 g/10 min
—

Processing Melt Temperature (typ.)

290°C554 °F
170°C338 °F

Mold Temperature (typ.)

80°C176 °F
160°C320 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

120 MJ/kg51,591 BTU/lb
125 MJ/kg53,740 BTU/lb

Embodied Carbon (primary production)

6.7 kg CO₂/kg
6.8 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

72 kN·m/kg
71 kN·m/kg

Specific Stiffness (E / density)

2.6 MN·m/kg
3 MN·m/kg

Modulus of Resilience

1,067 kJ/m³
895 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePA66PA6G

Manufacturing and finishing

CapabilityPA66PA6G
Default conditionUnfilledCast Unfilled
Relative cost$$ Standard$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining, Sheet metal and Injection molding. Both take the same 6 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Painting, Soft Touch Coating, Spray Painting, UV Coating.

PA66 vs PA6G — frequently asked

What is the difference between PA66 and PA6G?

PA66 and PA6G are both polymer grades, both engineering plastic. Both yield at about 80 MPa — strength does not separate them. PA66 is the more ductile: elongation 40% versus 25% for PA6G.

Which is cheaper, PA66 or PA6G?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PA66 or PA6G?

PA6G. Its machinability rates very good (80/100) against good (65/100) for PA66; for welding the order is PA66 first (very good, 70/100) then PA6G (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PA66 and PA6G side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.