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EPDM vs TPE

Polymer · grade comparison

EPDM and TPE are both polymer grades. EPDM is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 8 MPa (1.09 ksi) for TPE, about 60% more. In exchange, TPE is the more ductile: elongation 480% versus 400% for EPDM, and EPDM is harder (22 Shore D vs 20 Shore D). TPE is lighter (0.96 g/cm³ vs 1.15 g/cm³ for EPDM) and TPE is stiffer (0.01 GPa vs 0.01 GPa). On the shop floor, TPE welds better (good vs poor).

EPDMChoose it when strength drives the design, or when the part sees heat.

TPEChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

EPDM vs TPE: properties

EPDMTPE

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa8.7×10⁻⁴ Msi
0.01 GPa0 Msi

Shear Modulus

0 GPa2.9×10⁻⁴ Msi
0 GPa4.35×10⁻⁴ Msi

Poisson's Ratio

0.5
0.48

Tensile Strength (Ultimate)

12 MPa1.7 ksi
8 MPa1.1 ksi

Elongation at Break

400%
480%

Hardness, Shore A

70 Shore A
65 Shore A

Hardness, Shore D

22 Shore D
20 Shore D

Compression Set (22 h, 70 °C)

20%
30%

Compressive Strength

—
3 MPa0.44 ksi

Flexural Modulus

—
0.02 GPa0 Msi

Shear Strength

—
5 MPa0.73 ksi

Same in both: Bulk Modulus 2 GPa0.29 Msi · Tear Strength 25 kN/m143 lbf/in

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
0.96 g/cm³0.03 lb/in³

Water Absorption (24 h)

0.5%
0.3%

Melting Temperature (Tm)

—
165°C329 °F

Water Absorption (Saturation)

—
0.8%

Same in both: Glass Transition (Tg) -55°C-67 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

2,000 J/kg·K0.48 BTU/lb·°F
1,900 J/kg·K0.45 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
200 µm/m·K111 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
105°C221 °F

Max Service Temperature (short-term)

160°C320 °F
135°C275 °F

Heat Deflection Temp. @ 0.45 MPa

—
55°C131 °F

Vicat Softening Point (B50)

—
60°C140 °F

Same in both: Min Service Temperature -50°C-58 °F · Limiting Oxygen Index 19%

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

25 kV/mm635 V/mil
20 kV/mm508 V/mil

Dielectric Constant (1 MHz)

3
2.6

Dissipation Factor (1 MHz)

0.007
0.0015

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Comparative Tracking Index (CTI)

600 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
88 / 100

UV / Weathering Resistance

95 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Weldability

15 / 100
65 / 100

Mold Shrinkage

2.5%
1.8%

Processing Melt Temperature (typ.)

100°C212 °F
210°C410 °F

Mold Temperature (typ.)

175°C347 °F
40°C104 °F

Melt Flow Rate

—
20 g/10 min

Same in both: Formability (cold) 90 / 100 · Polishability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
130 L/kg15.6 gal/lb

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb · Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
8 kN·m/kg

Thermal Shock Resistance Index

3
1

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPDMTPE

Manufacturing and finishing

CapabilityEPDMTPE
Default conditionSolidShore A 30 to Shore A 90
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both are offered for Injection molding. Both take the same 5 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Soft Touch Coating, Spray Painting, UV Coating.

EPDM vs TPE — frequently asked

Is EPDM stronger than TPE?

Yes. EPDM has a typical tensile strength of 12 MPa (1.74 ksi) against 8 MPa (1.09 ksi) for TPE — about 60% more.

Which is cheaper, EPDM or TPE?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, EPDM or TPE?

EPDM, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for TPE; for welding the order is TPE first (good, 65/100) then EPDM (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM and TPE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.