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EPDM vs IR

Polymer · grade comparison

EPDM and IR are both polymer grades. IR is the stronger of the two: tensile strength 22 MPa (3.19 ksi) against 12 MPa (1.74 ksi) for EPDM, about 83% more. IR is the more ductile: elongation 750% versus 400% for EPDM. IR is lighter (0.93 g/cm³ vs 1.15 g/cm³ for EPDM) and EPDM is stiffer (0.01 GPa vs 0 GPa).

EPDMChoose it when the part sees heat.

IRChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EPDM vs IR: properties

EPDMIR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa8.7×10⁻⁴ Msi
0 GPa2.61×10⁻⁴ Msi

Shear Modulus

0 GPa2.9×10⁻⁴ Msi
7×10⁻⁴ GPa1.02×10⁻⁴ Msi

Tensile Strength (Ultimate)

12 MPa1.7 ksi
22 MPa3.2 ksi

Elongation at Break

400%
750%

Hardness, Shore A

70 Shore A
50 Shore A

Hardness, Shore D

22 Shore D
—

Tear Strength

25 kN/m143 lbf/in
40 kN/m228 lbf/in

Compression Set (22 h, 70 °C)

20%
25%

Same in both: Bulk Modulus 2 GPa0.29 Msi · Poisson's Ratio 0.5

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
0.93 g/cm³0.03 lb/in³

Glass Transition (Tg)

-55°C-67 °F
-70°C-94 °F

Water Absorption (24 h)

0.5%
1%

Refractive Index

—
1.52

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.14 W/m·K0.08 BTU/hr·ft·°F

Specific Heat Capacity

2,000 J/kg·K0.48 BTU/lb·°F
1,900 J/kg·K0.45 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
220 µm/m·K122 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
80°C176 °F

Min Service Temperature

-50°C-58 °F
-55°C-67 °F

Limiting Oxygen Index

19%
18%

Max Service Temperature (short-term)

160°C320 °F
110°C230 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

25 kV/mm635 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3
2.6

Dissipation Factor (1 MHz)

0.007
0.003

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Comparative Tracking Index (CTI)

600 V
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
50 / 100

UV / Weathering Resistance

95 / 100
20 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Weldability

15 / 100
—

Formability (cold)

90 / 100
95 / 100

Polishability

20 / 100
—

Mold Shrinkage

2.5%
2.3%

Processing Melt Temperature (typ.)

100°C212 °F
—

Mold Temperature (typ.)

175°C347 °F
165°C329 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4 kg CO₂/kg
3.5 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

5%
0%

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
24 kN·m/kg

Thermal Shock Resistance Index

3
8

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPDM

Manufacturing and finishing

CapabilityEPDMIR
Injection moldingYes—
Default conditionSolid—
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)Yes—
EMI Shielding CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
UV CoatingYes—

EPDM vs IR — frequently asked

Is IR stronger than EPDM?

Yes. IR has a typical tensile strength of 22 MPa (3.19 ksi) against 12 MPa (1.74 ksi) for EPDM — about 83% more.

Which is cheaper, EPDM or IR?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, EPDM or IR?

EPDM, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for IR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM and IR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.