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AEM vs EPDM

Polymer · grade comparison

AEM and EPDM are both polymer grades. AEM is the stronger of the two: tensile strength 13 MPa (1.89 ksi) against 12 MPa (1.74 ksi) for EPDM, about 8% more. In exchange, EPDM is the more ductile: elongation 400% versus 250% for AEM. EPDM is lighter (1.15 g/cm³ vs 1.2 g/cm³ for AEM) and AEM is stiffer (0.01 GPa vs 0.01 GPa). On the shop floor, EPDM sits in a lower cost tier (standard, $$) than AEM (high, $$$$).

AEMChoose it when strength drives the design, or when the part sees heat.

EPDMChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

AEM vs EPDM: properties

AEMEPDM

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa0 Msi
0.01 GPa8.7×10⁻⁴ Msi

Poisson's Ratio

0.49
0.5

Tensile Strength (Ultimate)

13 MPa1.9 ksi
12 MPa1.7 ksi

Elongation at Break

250%
400%

Shear Strength

9 MPa1.3 ksi
—

Tear Strength

30 kN/m171 lbf/in
25 kN/m143 lbf/in

Compression Set (22 h, 70 °C)

18%
20%

Shear Modulus

—
0 GPa2.9×10⁻⁴ Msi

Bulk Modulus

—
2 GPa0.29 Msi

Same in both: Hardness, Shore A 70 Shore A · Hardness, Shore D 22 Shore D

Physical

Density and transition temperatures.

Density

1.2 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

-33°C-27 °F
-55°C-67 °F

Water Absorption (24 h)

1.5%
0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.3 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
2,000 J/kg·K0.48 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

200 µm/m·K111 µin/in·°F
180 µm/m·K100 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Limiting Oxygen Index

20%
19%

Max Service Temperature (short-term)

175°C347 °F
160°C320 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10⁹ Ω·m3.94×10¹⁶ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

18 kV/mm457 V/mil
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

6
3

Dissipation Factor (1 MHz)

0.06
0.007

Volume Resistivity

1×10¹¹ Ω·cm
1×10¹⁴ Ω·cm

Comparative Tracking Index (CTI)

—
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
85 / 100

UV / Weathering Resistance

90 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
30 / 100

Weldability

12 / 100
15 / 100

Formability (cold)

85 / 100
90 / 100

Mold Shrinkage

2.2%
2.5%

Processing Melt Temperature (typ.)

95°C203 °F
100°C212 °F

Mold Temperature (typ.)

180°C356 °F
175°C347 °F

Polishability

—
20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

125 MJ/kg53,740 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
4 kg CO₂/kg

Typical Recycled Content

0%
5%

Embodied Water

—
150 L/kg18 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

11 kN·m/kg
10 kN·m/kg

Thermal Shock Resistance Index

2
3

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPDM

Manufacturing and finishing

CapabilityAEMEPDM
Injection molding—Yes
Default condition—Solid
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

AEM vs EPDM — frequently asked

Is AEM stronger than EPDM?

Yes. AEM has a typical tensile strength of 13 MPa (1.89 ksi) against 12 MPa (1.74 ksi) for EPDM — about 8% more.

Which is cheaper, AEM or EPDM?

EPDM is the lower-cost material: it sits in the standard tier ($$) while AEM is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AEM or EPDM?

EPDM, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for AEM.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AEM and EPDM side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.