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BIIR vs EPDM

Polymer · grade comparison

BIIR and EPDM are both polymer grades. EPDM is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 11 MPa (1.6 ksi) for BIIR, about 9% more. In exchange, BIIR is the more ductile: elongation 500% versus 400% for EPDM, and EPDM is harder (22 Shore D vs 15 Shore D). EPDM is stiffer (0.01 GPa vs 0 GPa) and EPDM conducts heat better (0.3 W/m·K vs 0.22 W/m·K). On the shop floor, BIIR welds better (25 vs 15 out of 100).

BIIRChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

EPDMChoose it when strength drives the design.

BIIR vs EPDM: properties

BIIREPDM

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa5.8×10⁻⁴ Msi
0.01 GPa8.7×10⁻⁴ Msi

Shear Modulus

0 GPa1.89×10⁻⁴ Msi
0 GPa2.9×10⁻⁴ Msi

Tensile Strength (Ultimate)

11 MPa1.6 ksi
12 MPa1.7 ksi

Elongation at Break

500%
400%

Shear Strength

7 MPa0.94 ksi
—

Hardness, Shore A

60 Shore A
70 Shore A

Hardness, Shore D

15 Shore D
22 Shore D

Tear Strength

30 kN/m171 lbf/in
25 kN/m143 lbf/in

Compression Set (22 h, 70 °C)

32%
20%

Same in both: Bulk Modulus 2 GPa0.29 Msi · Poisson's Ratio 0.5

Physical

Density and transition temperatures.

Density

1.13 g/cm³0.04 lb/in³
1.15 g/cm³0.04 lb/in³

Glass Transition (Tg)

-60°C-76 °F
-55°C-67 °F

Refractive Index

1.51
—

Same in both: Water Absorption (24 h) 0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.3 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
2,000 J/kg·K0.48 BTU/lb·°F

Max Service Temperature (continuous)

130°C266 °F
120°C248 °F

Min Service Temperature

-45°C-49 °F
-50°C-58 °F

Limiting Oxygen Index

20%
19%

Max Service Temperature (short-term)

170°C338 °F
160°C320 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 180 µm/m·K100 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Constant (1 MHz)

2.4
3

Dissipation Factor (1 MHz)

0.004
0.007

Volume Resistivity

1×10¹⁵ Ω·cm
1×10¹⁴ Ω·cm

Comparative Tracking Index (CTI)

—
600 V

Same in both: Dielectric Strength 25 kV/mm635 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

85 / 100
95 / 100

Same in both: Corrosion Resistance 85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

25 / 100
15 / 100

Formability (cold)

88 / 100
90 / 100

Mold Shrinkage

2.2%
2.5%

Mold Temperature (typ.)

170°C338 °F
175°C347 °F

Polishability

—
20 / 100

Processing Melt Temperature (typ.)

—
100°C212 °F

Same in both: Machinability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
4 kg CO₂/kg

Embodied Water

180 L/kg21.6 gal/lb
150 L/kg18 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Same in both: Specific Strength (UTS / density) 10 kN·m/kg · Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPDM

Manufacturing and finishing

CapabilityBIIREPDM
Injection molding—Yes
Default condition—Solid
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

BIIR vs EPDM — frequently asked

Is EPDM stronger than BIIR?

Yes. EPDM has a typical tensile strength of 12 MPa (1.74 ksi) against 11 MPa (1.6 ksi) for BIIR — about 9% more.

Which is cheaper, BIIR or EPDM?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, BIIR or EPDM?

BIIR. Its weldability rates poor (25/100) against poor (15/100) for EPDM.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BIIR and EPDM side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.