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ECO vs EVA Foam

Polymer · grade comparison

ECO and EVA Foam are both polymer grades. ECO is the stronger of the two: tensile strength 12 MPa (1.74 ksi) against 1 MPa (0.145 ksi) for EVA Foam, about 12 times as much. ECO is the more ductile: elongation 250% versus 200% for EVA Foam. EVA Foam is lighter (0.06 g/cm³ vs 1.36 g/cm³ for ECO) and ECO is stiffer (0.01 GPa vs 0.01 GPa). On the shop floor, EVA Foam machines more easily (excellent vs poor), EVA Foam welds better (very good vs not recommended), and EVA Foam sits in a lower cost tier (standard, $$) than ECO (high, $$$$).

ECOChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EVA FoamChoose it when weight is the constraint, or when the part is machined in volume.

ECO vs EVA Foam: properties

ECOEVA Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa8.7×10⁻⁴ Msi
0.01 GPa7.25×10⁻⁴ Msi

Poisson's Ratio

0.5
0.3

Tensile Strength (Ultimate)

12 MPa1.7 ksi
1 MPa0.15 ksi

Elongation at Break

250%
200%

Hardness, Shore A

70 Shore A
30 Shore A

Hardness, Shore D

22 Shore D
—

Tear Strength

25 kN/m143 lbf/in
2 kN/m8.6 lbf/in

Compression Set (22 h, 70 °C)

28%
15%

Compressive Strength

—
0.1 MPa0.01 ksi

Compressive Modulus

—
0 GPa5.8×10⁻⁴ Msi

Shear Strength

—
0.35 MPa0.05 ksi

Physical

Density and transition temperatures.

Density

1.36 g/cm³0.05 lb/in³
0.06 g/cm³0 lb/in³

Glass Transition (Tg)

-40°C-40 °F
-30°C-22 °F

Water Absorption (24 h)

1.5%
0.5%

Water Absorption (Saturation)

5%
2%

Melting Temperature (Tm)

—
85°C185 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,600 J/kg·K0.38 BTU/lb·°F
2,100 J/kg·K0.5 BTU/lb·°F

Max Service Temperature (continuous)

125°C257 °F
70°C158 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Limiting Oxygen Index

26%
18%

Max Service Temperature (short-term)

150°C302 °F
90°C194 °F

Vicat Softening Point (B50)

—
55°C131 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 180 µm/m·K100 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10⁸ Ω·m3.94×10¹⁵ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

16 kV/mm406 V/mil
—

Dielectric Constant (1 MHz)

8
1.4

Volume Resistivity

1×10¹⁰ Ω·cm
1×10¹⁴ Ω·cm

Surface Resistivity

—
1×10¹³ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
90 / 100

UV / Weathering Resistance

88 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
85 / 100

Weldability

10 / 100
70 / 100

Formability (cold)

85 / 100
90 / 100

Mold Shrinkage

2.3%
2.5%

Mold Temperature (typ.)

170°C338 °F
165°C329 °F

Polishability

—
10 / 100

Melt Flow Rate

—
2.5 g/10 min

Processing Melt Temperature (typ.)

—
160°C320 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

115 MJ/kg49,441 BTU/lb
75 MJ/kg32,244 BTU/lb

Embodied Carbon (primary production)

4.8 kg CO₂/kg
3.4 kg CO₂/kg

Typical Recycled Content

0%
15%

Embodied Water

—
130 L/kg15.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

9 kN·m/kg
17 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
0.1 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.3 mm²/s

Thermal Shock Resistance Index

2
0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEVA Foam

Manufacturing and finishing

CapabilityECOEVA Foam
Injection molding—Yes
Default condition—Closed Cell
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

ECO vs EVA Foam — frequently asked

Is ECO stronger than EVA Foam?

Yes. ECO has a typical tensile strength of 12 MPa (1.74 ksi) against 1 MPa (0.145 ksi) for EVA Foam — about 12 times as much.

Which is cheaper, ECO or EVA Foam?

EVA Foam is the lower-cost material: it sits in the standard tier ($$) while ECO is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ECO or EVA Foam?

EVA Foam. Its machinability rates excellent (85/100) against poor (25/100) for ECO; for welding the order is EVA Foam first (very good, 70/100) then ECO (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ECO and EVA Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.