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CSM vs EVA Foam

Polymer · grade comparison

CSM and EVA Foam are both polymer grades. CSM is the stronger of the two: tensile strength 16 MPa (2.32 ksi) against 1 MPa (0.145 ksi) for EVA Foam, about 16 times as much. CSM is the more ductile: elongation 320% versus 200% for EVA Foam. EVA Foam is lighter (0.06 g/cm³ vs 1.35 g/cm³ for CSM) and CSM is stiffer (0.01 GPa vs 0.01 GPa). On the shop floor, EVA Foam machines more easily (excellent vs fair) and EVA Foam sits in a lower cost tier (standard, $$) than CSM (premium, $$$).

CSMChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EVA FoamChoose it when weight is the constraint, or when the part is machined in volume.

CSM vs EVA Foam: properties

CSMEVA Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa0 Msi
0.01 GPa7.25×10⁻⁴ Msi

Poisson's Ratio

0.49
0.3

Tensile Strength (Ultimate)

16 MPa2.3 ksi
1 MPa0.15 ksi

Elongation at Break

320%
200%

Hardness, Shore A

70 Shore A
30 Shore A

Hardness, Shore D

22 Shore D
—

Tear Strength

30 kN/m171 lbf/in
2 kN/m8.6 lbf/in

Compression Set (22 h, 70 °C)

30%
15%

Compressive Strength

—
0.1 MPa0.01 ksi

Compressive Modulus

—
0 GPa5.8×10⁻⁴ Msi

Shear Strength

—
0.35 MPa0.05 ksi

Physical

Density and transition temperatures.

Density

1.35 g/cm³0.05 lb/in³
0.06 g/cm³0 lb/in³

Glass Transition (Tg)

-25°C-13 °F
-30°C-22 °F

Water Absorption (24 h)

0.6%
0.5%

Melting Temperature (Tm)

—
85°C185 °F

Water Absorption (Saturation)

—
2%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.2 W/m·K0.12 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,600 J/kg·K0.38 BTU/lb·°F
2,100 J/kg·K0.5 BTU/lb·°F

Max Service Temperature (continuous)

125°C257 °F
70°C158 °F

Min Service Temperature

-30°C-22 °F
-50°C-58 °F

Limiting Oxygen Index

28%
18%

Max Service Temperature (short-term)

165°C329 °F
90°C194 °F

Vicat Softening Point (B50)

—
55°C131 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 180 µm/m·K100 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

22 kV/mm559 V/mil
—

Dielectric Constant (1 MHz)

7
1.4

Dissipation Factor (1 MHz)

0.05
—

Surface Resistivity

—
1×10¹³ Ω

Same in both: Volume Resistivity 1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
90 / 100

UV / Weathering Resistance

95 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
85 / 100

Weldability

65 / 100
70 / 100

Formability (cold)

85 / 100
90 / 100

Processing Melt Temperature (typ.)

90°C194 °F
160°C320 °F

Mold Temperature (typ.)

160°C320 °F
165°C329 °F

Polishability

—
10 / 100

Melt Flow Rate

—
2.5 g/10 min

Same in both: Mold Shrinkage 2.5%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
75 MJ/kg32,244 BTU/lb

Embodied Carbon (primary production)

4.5 kg CO₂/kg
3.4 kg CO₂/kg

Typical Recycled Content

0%
15%

Embodied Water

—
130 L/kg15.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

12 kN·m/kg
17 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
0.1 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.3 mm²/s

Thermal Shock Resistance Index

3
0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEVA Foam

Manufacturing and finishing

CapabilityCSMEVA Foam
Injection molding—Yes
Default condition—Closed Cell
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

CSM vs EVA Foam — frequently asked

Is CSM stronger than EVA Foam?

Yes. CSM has a typical tensile strength of 16 MPa (2.32 ksi) against 1 MPa (0.145 ksi) for EVA Foam — about 16 times as much.

Which is cheaper, CSM or EVA Foam?

EVA Foam is the lower-cost material: it sits in the standard tier ($$) while CSM is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, CSM or EVA Foam?

EVA Foam. Its machinability rates excellent (85/100) against fair (35/100) for CSM; for welding the order is EVA Foam first (very good, 70/100) then CSM (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CSM and EVA Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.