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Nickel Alloy Hastelloy C276 vs Hastelloy G-3

Nickel Alloy · grade comparison

Nickel Alloy Hastelloy C276 and Hastelloy G-3 are both nickel alloy grades. Hastelloy C276 is the stronger of the two: yield strength 360 MPa (52.2 ksi) against 310 MPa (45 ksi) for Hastelloy G-3, about 16% more; tensile strength follows at 790 MPa (115 ksi) vs 690 MPa (100 ksi). Hastelloy C276 is the more ductile: elongation 60% versus 50% for Hastelloy G-3. Hastelloy G-3 is lighter (8.31 g/cm³ vs 8.89 g/cm³ for Hastelloy C276) and Hastelloy G-3 conducts electricity better (1.5 % IACS vs 1.3 % IACS). On the shop floor, Hastelloy C276 sits in a lower cost tier (premium, $$$) than Hastelloy G-3 (high, $$$$).

Hastelloy C276Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Hastelloy G-3Choose it when weight is the constraint.

Hastelloy C276 vs Hastelloy G-3: properties

Hastelloy C276Hastelloy G-3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
199 GPa28.9 Msi

Shear Modulus

79 GPa11.5 Msi
77 GPa11.2 Msi

Bulk Modulus

180 GPa26.1 Msi
166 GPa24.1 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

790 MPa115 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
310 MPa45 ksi

Elongation at Break

60%
50%

Reduction in Area

65%
60%

Shear Strength

480 MPa69.6 ksi
470 MPa68.2 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

200 MPa·√m182 ksi·√in
—

Charpy V-Notch Impact (RT)

190 J140 ft·lbf
250 J184 ft·lbf

Hardness, Brinell

194 HB
185 HB

Hardness, Rockwell B

90 HRB
88 HRB

Hardness, Vickers

—
195 HV

Physical

Density and transition temperatures.

Density

8.89 g/cm³0.32 lb/in³
8.31 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,323°C2,413 °F
1,260°C2,300 °F

Liquidus Temperature

1,371°C2,500 °F
1,355°C2,471 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

427 J/kg·K0.1 BTU/lb·°F
423 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.2 µm/m·K6.2 µin/in·°F
13.5 µm/m·K7.5 µin/in·°F

Same in both: Thermal Conductivity 10.2 W/m·K5.9 BTU/hr·ft·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Max Service Temperature (continuous) 650°C1,202 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
1.5 % IACS

Electrical Resistivity

1.3×10⁻⁶ Ω·m51.2 µΩ·in
1.18×10⁻⁶ Ω·m46.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.05 V
-0.1 V

Corrosion Resistance

95 / 100
88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
13%

Castability

40 / 100
—

Brazeability / Solderability

65 / 100
50 / 100

Polishability

75 / 100
72 / 100

Same in both: Weldability 85 / 100 · Formability (cold) 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

210 MJ/kg90,284 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
12 kg CO₂/kg

Typical Recycled Content

40%
35%

Embodied Water

—
280 L/kg33.6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

89 kN·m/kg
83 kN·m/kg

Specific Stiffness (E / density)

23.1 MN·m/kg
23.9 MN·m/kg

Modulus of Resilience

316 kJ/m³
241 kJ/m³

Thermal Diffusivity

2.7 mm²/s
2.9 mm²/s

Thermal Shock Resistance Index

4
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy C276Hastelloy G-3

Manufacturing and finishing

CapabilityHastelloy C276Hastelloy G-3
CNC machiningYes—
Sheet metalYes—
Default conditionSolution Annealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall1.5 mm—
Best machined surfaceRa 1.6 µm—
ElectropolishingYes—
HVOF CoatingYes—

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Hastelloy C276 vs Hastelloy G-3 — frequently asked

Is Hastelloy C276 stronger than Hastelloy G-3?

Yes. Hastelloy C276 has a typical yield strength of 360 MPa (52.2 ksi) against 310 MPa (45 ksi) for Hastelloy G-3 — about 16% more. Tensile strength is 790 MPa (115 ksi) vs 690 MPa (100 ksi).

Which is cheaper, Hastelloy C276 or Hastelloy G-3?

Hastelloy C276 is the lower-cost material: it sits in the premium tier ($$$) while Hastelloy G-3 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Hastelloy C276 or Hastelloy G-3?

Hastelloy G-3, by a small margin. Both rate poor for machinability — 25/100 against 18/100 for Hastelloy C276.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy C276 and Hastelloy G-3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.