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Nickel Alloy Hastelloy B-3 vs Hastelloy X

Nickel Alloy · grade comparison

Nickel Alloy Hastelloy B-3 and Hastelloy X are both nickel alloy grades. Hastelloy B-3 is the stronger of the two: yield strength 385 MPa (55.8 ksi) against 360 MPa (52.2 ksi) for Hastelloy X, about 7% more; tensile strength follows at 830 MPa (120 ksi) vs 755 MPa (110 ksi). Hastelloy B-3 is the more ductile: elongation 55% versus 43% for Hastelloy X. Hastelloy X is lighter (8.22 g/cm³ vs 9.24 g/cm³ for Hastelloy B-3) and Hastelloy B-3 is stiffer (216 GPa vs 205 GPa). On the shop floor, Hastelloy X sits in a lower cost tier (premium, $$$) than Hastelloy B-3 (high, $$$$).

Hastelloy B-3Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Hastelloy XChoose it when weight is the constraint, or when the part sees heat.

Hastelloy B-3 vs Hastelloy X: properties

Hastelloy B-3Hastelloy X

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

216 GPa31.3 Msi
205 GPa29.7 Msi

Shear Modulus

82 GPa11.9 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

830 MPa120 ksi
755 MPa110 ksi

Yield Strength (0.2% offset)

385 MPa55.8 ksi
360 MPa52.2 ksi

Elongation at Break

55%
43%

Reduction in Area

60%
55%

Shear Strength

520 MPa75.4 ksi
490 MPa71.1 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
300 MPa43.5 ksi

Charpy V-Notch Impact (RT)

200 J148 ft·lbf
100 J73.8 ft·lbf

Hardness, Rockwell B

92 HRB
90 HRB

Compressive Strength

—
370 MPa53.7 ksi

Fracture Toughness (K_IC)

—
120 MPa·√m109 ksi·√in

Hardness, Vickers

—
205 HV

Same in both: Bulk Modulus 190 GPa27.6 Msi · Poisson's Ratio 0.32 · Hardness, Brinell 195 HB

Physical

Density and transition temperatures.

Density

9.24 g/cm³0.33 lb/in³
8.22 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,370°C2,498 °F
1,260°C2,300 °F

Liquidus Temperature

1,418°C2,584 °F
1,355°C2,471 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.3 W/m·K6.5 BTU/hr·ft·°F
9.1 W/m·K5.3 BTU/hr·ft·°F

Specific Heat Capacity

373 J/kg·K0.09 BTU/lb·°F
486 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.3 µm/m·K5.7 µin/in·°F
13.9 µm/m·K7.7 µin/in·°F

Max Service Temperature (continuous)

450°C842 °F
1,150°C2,102 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
1.5 % IACS

Electrical Resistivity

1.37×10⁻⁶ Ω·m53.9 µΩ·in
1.18×10⁻⁶ Ω·m46.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.1 V

Corrosion Resistance

86 / 100
76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
18 / 100

Weldability

78 / 100
85 / 100

Formability (cold)

75 / 100
70 / 100

Castability

35 / 100
55 / 100

Brazeability / Solderability

50 / 100
80 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 12% · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

165 MJ/kg70,937 BTU/lb
215 MJ/kg92,433 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
13.5 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
520 L/kg62.3 gal/lb

Same in both: Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

90 kN·m/kg
92 kN·m/kg

Specific Stiffness (E / density)

23.4 MN·m/kg
24.9 MN·m/kg

Modulus of Resilience

343 kJ/m³
316 kJ/m³

Thermal Diffusivity

3.3 mm²/s
2.3 mm²/s

Thermal Shock Resistance Index

4
2

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy XHastelloy B-3

Manufacturing and finishing

CapabilityHastelloy B-3Hastelloy X
CNC machining—Yes
Sheet metal—Yes
3D printing—Yes
Default condition—Solution Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Hastelloy B-3 vs Hastelloy X — frequently asked

Is Hastelloy B-3 stronger than Hastelloy X?

Yes. Hastelloy B-3 has a typical yield strength of 385 MPa (55.8 ksi) against 360 MPa (52.2 ksi) for Hastelloy X — about 7% more. Tensile strength is 830 MPa (120 ksi) vs 755 MPa (110 ksi).

Which is cheaper, Hastelloy B-3 or Hastelloy X?

Hastelloy X is the lower-cost material: it sits in the premium tier ($$$) while Hastelloy B-3 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, Hastelloy B-3 or Hastelloy X?

Hastelloy X. Its weldability rates excellent (85/100) against very good (78/100) for Hastelloy B-3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy B-3 and Hastelloy X side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.