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Nickel Alloy FeNi vs NiMg Master Alloy

Nickel Alloy · grade comparison

Nickel Alloy FeNi and NiMg Master Alloy are both nickel alloy grades. FeNi is the stronger of the two: tensile strength 470 MPa (68.2 ksi) against 130 MPa (18.9 ksi) for NiMg Master Alloy, about 3.6 times as much. FeNi is the more ductile: elongation 2.5% versus 0.3% for NiMg Master Alloy. NiMg Master Alloy is lighter (6 g/cm³ vs 8 g/cm³ for FeNi) and FeNi is stiffer (200 GPa vs 140 GPa). On the shop floor, FeNi machines more easily (poor vs not recommended), FeNi welds better (14 vs 0 out of 100), and FeNi sits in a lower cost tier (standard, $$) than NiMg Master Alloy (high, $$$$).

FeNiChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

NiMg Master AlloyChoose it when weight is the constraint.

FeNi vs NiMg Master Alloy: properties

FeNiNiMg Master Alloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
140 GPa20.3 Msi

Shear Modulus

78 GPa11.3 Msi
—

Bulk Modulus

165 GPa23.9 Msi
—

Poisson's Ratio

0.29
—

Tensile Strength (Ultimate)

470 MPa68.2 ksi
130 MPa18.9 ksi

Yield Strength (0.2% offset)

340 MPa49.3 ksi
—

Elongation at Break

2.5%
0.3%

Reduction in Area

3%
—

Compressive Strength

1,000 MPa145 ksi
450 MPa65.3 ksi

Shear Strength

440 MPa63.8 ksi
—

Fatigue Strength (Endurance Limit)

185 MPa26.8 ksi
—

Fracture Toughness (K_IC)

38 MPa·√m34.6 ksi·√in
—

Charpy V-Notch Impact (RT)

10 J7.4 ft·lbf
2 J1.1 ft·lbf

Hardness, Brinell

260 HB
265 HB

Hardness, Rockwell C

26 HRC
—

Hardness, Vickers

275 HV
280 HV

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
6 g/cm³0.22 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,095°C2,003 °F

Liquidus Temperature

1,465°C2,669 °F
1,130°C2,066 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
500 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
14 µm/m·K7.8 µin/in·°F

Latent Heat of Fusion

265 J/g114 BTU/lb
—

Max Service Temperature (continuous)

550°C1,022 °F
400°C752 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.3 % IACS
5.7 % IACS

Electrical Resistivity

7.5×10⁻⁷ Ω·m29.5 µΩ·in
3×10⁻⁷ Ω·m11.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

18 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
5 / 100

Machinability Rating (AISI 1212 = 100 %)

18%
—

Weldability

14 / 100
0 / 100

Formability (cold)

7 / 100
0 / 100

Castability

55 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

125 MJ/kg53,740 BTU/lb
172 MJ/kg73,947 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
15 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
—

Typical Recycled Content

0%
10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
22 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
23.3 MN·m/kg

Thermal Diffusivity

4.3 mm²/s
10 mm²/s

Thermal Shock Resistance Index

3
2

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleFeNi

Manufacturing and finishing

CapabilityFeNiNiMg Master Alloy
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

FeNi vs NiMg Master Alloy — frequently asked

Is FeNi stronger than NiMg Master Alloy?

Yes. FeNi has a typical tensile strength of 470 MPa (68.2 ksi) against 130 MPa (18.9 ksi) for NiMg Master Alloy — about 3.6 times as much.

Which is cheaper, FeNi or NiMg Master Alloy?

FeNi is the lower-cost material: it sits in the standard tier ($$) while NiMg Master Alloy is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, FeNi or NiMg Master Alloy?

FeNi. Its machinability rates poor (22/100) against not recommended (5/100) for NiMg Master Alloy; for welding the order is FeNi first (not recommended, 14/100) then NiMg Master Alloy (not recommended, 0/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in FeNi and NiMg Master Alloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.