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Nickel Alloy NiMg Master Alloy vs Nitinol

Nickel Alloy · grade comparison

Nickel Alloy NiMg Master Alloy and Nitinol are both nickel alloy grades. Nitinol is the stronger of the two: tensile strength 950 MPa (138 ksi) against 130 MPa (18.9 ksi) for NiMg Master Alloy, about 7.3 times as much. Nitinol is the more ductile: elongation 30% versus 0.3% for NiMg Master Alloy, and NiMg Master Alloy is harder (280 HV vs 250 HV). NiMg Master Alloy is lighter (6 g/cm³ vs 6.45 g/cm³ for Nitinol) and NiMg Master Alloy is stiffer (140 GPa vs 75 GPa). On the shop floor, Nitinol welds better (fair vs not recommended) and Nitinol sits in a lower cost tier (premium, $$$) than NiMg Master Alloy (high, $$$$).

NiMg Master AlloyChoose it when weight is the constraint, or when the part sees heat.

NitinolChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

NiMg Master Alloy vs Nitinol: properties

NiMg Master AlloyNitinol

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

140 GPa20.3 Msi
75 GPa10.9 Msi

Tensile Strength (Ultimate)

130 MPa18.9 ksi
950 MPa138 ksi

Elongation at Break

0.3%
30%

Compressive Strength

450 MPa65.3 ksi
1,000 MPa145 ksi

Charpy V-Notch Impact (RT)

2 J1.1 ft·lbf
—

Hardness, Brinell

265 HB
—

Hardness, Vickers

280 HV
250 HV

Shear Modulus

—
24 GPa3.5 Msi

Poisson's Ratio

—
0.33

Yield Strength (0.2% offset)

—
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

—
350 MPa50.8 ksi

Fracture Toughness (K_IC)

—
40 MPa·√m36.4 ksi·√in

Hardness, Rockwell C

—
22 HRC

Physical

Density and transition temperatures.

Density

6 g/cm³0.22 lb/in³
6.45 g/cm³0.23 lb/in³

Melting Point (Solidus)

1,095°C2,003 °F
1,300°C2,372 °F

Liquidus Temperature

1,130°C2,066 °F
1,310°C2,390 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

30 W/m·K17.3 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

14 µm/m·K7.8 µin/in·°F
11 µm/m·K6.1 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
300°C572 °F

Min Service Temperature

—
-196°C-321 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

5.7 % IACS
1.7 % IACS

Electrical Resistivity

3×10⁻⁷ Ω·m11.8 µΩ·in
1×10⁻⁶ Ω·m39.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

35 / 100
82 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
12 / 100

Weldability

0 / 100
35 / 100

Formability (cold)

0 / 100
45 / 100

Castability

60 / 100
15 / 100

Machinability Rating (AISI 1212 = 100 %)

—
10%

Brazeability / Solderability

—
20 / 100

Polishability

—
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

172 MJ/kg73,947 BTU/lb
400 MJ/kg171,969 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
26 kg CO₂/kg

Typical Recycled Content

10%
5%

Embodied Water

—
900 L/kg108 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

22 kN·m/kg
147 kN·m/kg

Specific Stiffness (E / density)

23.3 MN·m/kg
11.6 MN·m/kg

Thermal Diffusivity

10 mm²/s
5.6 mm²/s

Thermal Shock Resistance Index

2
21

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNitinol

Manufacturing and finishing

CapabilityNiMg Master AlloyNitinol
CNC machining—Yes
Sheet metal—Yes
Default condition—O
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

NiMg Master Alloy vs Nitinol — frequently asked

Is Nitinol stronger than NiMg Master Alloy?

Yes. Nitinol has a typical tensile strength of 950 MPa (138 ksi) against 130 MPa (18.9 ksi) for NiMg Master Alloy — about 7.3 times as much.

Which is cheaper, NiMg Master Alloy or Nitinol?

Nitinol is the lower-cost material: it sits in the premium tier ($$$) while NiMg Master Alloy is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, NiMg Master Alloy or Nitinol?

Nitinol, by a small margin. Both rate not recommended for machinability — 12/100 against 5/100 for NiMg Master Alloy; for welding the order is Nitinol first (fair, 35/100) then NiMg Master Alloy (not recommended, 0/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in NiMg Master Alloy and Nitinol side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.