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Nickel Alloy FeNi vs Ni Shot

Nickel Alloy · grade comparison

Nickel Alloy FeNi and Ni Shot are both nickel alloy grades. FeNi is the stronger of the two: yield strength 340 MPa (49.3 ksi) against 120 MPa (17.4 ksi) for Ni Shot, about 183% more; tensile strength follows at 470 MPa (68.2 ksi) vs 420 MPa (60.9 ksi). In exchange, Ni Shot is the more ductile: elongation 45% versus 2.5% for FeNi, and FeNi is harder (260 HB vs 95 HB). FeNi is lighter (8 g/cm³ vs 8.9 g/cm³ for Ni Shot) and Ni Shot conducts heat better (88 W/m·K vs 16 W/m·K). On the shop floor, FeNi sits in a lower cost tier (standard, $$) than Ni Shot (high, $$$$).

FeNiChoose it when strength drives the design, or when weight is the constraint.

Ni ShotChoose it when the part is bent, formed or impact-loaded.

FeNi vs Ni Shot: properties

FeNiNi Shot

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
207 GPa30 Msi

Shear Modulus

78 GPa11.3 Msi
76 GPa11 Msi

Bulk Modulus

165 GPa23.9 Msi
180 GPa26.1 Msi

Poisson's Ratio

0.29
0.31

Tensile Strength (Ultimate)

470 MPa68.2 ksi
420 MPa60.9 ksi

Yield Strength (0.2% offset)

340 MPa49.3 ksi
120 MPa17.4 ksi

Elongation at Break

2.5%
45%

Reduction in Area

3%
—

Compressive Strength

1,000 MPa145 ksi
—

Shear Strength

440 MPa63.8 ksi
—

Fatigue Strength (Endurance Limit)

185 MPa26.8 ksi
—

Fracture Toughness (K_IC)

38 MPa·√m34.6 ksi·√in
—

Charpy V-Notch Impact (RT)

10 J7.4 ft·lbf
—

Hardness, Brinell

260 HB
95 HB

Hardness, Rockwell C

26 HRC
—

Hardness, Vickers

275 HV
—

Hardness, Rockwell B

—
50 HRB

Physical

Density and transition temperatures.

Density

8 g/cm³0.29 lb/in³
8.9 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,453°C2,647 °F

Liquidus Temperature

1,465°C2,669 °F
1,455°C2,651 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

16 W/m·K9.2 BTU/hr·ft·°F
88 W/m·K50.8 BTU/hr·ft·°F

Specific Heat Capacity

470 J/kg·K0.11 BTU/lb·°F
456 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12 µm/m·K6.7 µin/in·°F
13.3 µm/m·K7.4 µin/in·°F

Latent Heat of Fusion

265 J/g114 BTU/lb
298 J/g128 BTU/lb

Max Service Temperature (continuous)

550°C1,022 °F
—

Min Service Temperature

—
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.3 % IACS
24.5 % IACS

Electrical Resistivity

7.5×10⁻⁷ Ω·m29.5 µΩ·in
7×10⁻⁸ Ω·m2.76 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

18 / 100
70 / 100

Galvanic Potential (seawater, vs SCE)

—
-0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
—

Machinability Rating (AISI 1212 = 100 %)

18%
—

Weldability

14 / 100
—

Formability (cold)

7 / 100
—

Castability

55 / 100
—

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

125 MJ/kg53,740 BTU/lb
165 MJ/kg70,937 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
160 L/kg19.2 gal/lb

Typical Recycled Content

0%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
47 kN·m/kg

Specific Stiffness (E / density)

25 MN·m/kg
23.3 MN·m/kg

Modulus of Resilience

289 kJ/m³
35 kJ/m³

Thermal Diffusivity

4.3 mm²/s
21.7 mm²/s

Thermal Shock Resistance Index

3
13

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleFeNiNi Shot

Manufacturing and finishing

CapabilityFeNiNi Shot
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

FeNi vs Ni Shot — frequently asked

Is FeNi stronger than Ni Shot?

Yes. FeNi has a typical yield strength of 340 MPa (49.3 ksi) against 120 MPa (17.4 ksi) for Ni Shot — about 183% more. Tensile strength is 470 MPa (68.2 ksi) vs 420 MPa (60.9 ksi).

Which is cheaper, FeNi or Ni Shot?

FeNi is the lower-cost material: it sits in the standard tier ($$) while Ni Shot is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose FeNi over Ni Shot?

Pick FeNi when strength drives the design, or when weight is the constraint. Pick Ni Shot when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FeNi and Ni Shot side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.