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Nickel Alloy Ni Shot vs Nitinol

Nickel Alloy · grade comparison

Nickel Alloy Ni Shot and Nitinol are both nickel alloy grades. Nitinol is the stronger of the two: yield strength 400 MPa (58 ksi) against 120 MPa (17.4 ksi) for Ni Shot, about 3.3 times as much; tensile strength follows at 950 MPa (138 ksi) vs 420 MPa (60.9 ksi). In exchange, Ni Shot is the more ductile: elongation 45% versus 30% for Nitinol. Nitinol is lighter (6.45 g/cm³ vs 8.9 g/cm³ for Ni Shot) and Ni Shot is stiffer (207 GPa vs 75 GPa). On the shop floor, Nitinol sits in a lower cost tier (premium, $$$) than Ni Shot (high, $$$$).

Ni ShotChoose it when the part is bent, formed or impact-loaded.

NitinolChoose it when strength drives the design, or when weight is the constraint.

Ni Shot vs Nitinol: properties

Ni ShotNitinol

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

207 GPa30 Msi
75 GPa10.9 Msi

Shear Modulus

76 GPa11 Msi
24 GPa3.5 Msi

Bulk Modulus

180 GPa26.1 Msi
—

Poisson's Ratio

0.31
0.33

Tensile Strength (Ultimate)

420 MPa60.9 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

120 MPa17.4 ksi
400 MPa58 ksi

Elongation at Break

45%
30%

Hardness, Brinell

95 HB
—

Hardness, Rockwell B

50 HRB
—

Compressive Strength

—
1,000 MPa145 ksi

Fatigue Strength (Endurance Limit)

—
350 MPa50.8 ksi

Fracture Toughness (K_IC)

—
40 MPa·√m36.4 ksi·√in

Hardness, Rockwell C

—
22 HRC

Hardness, Vickers

—
250 HV

Physical

Density and transition temperatures.

Density

8.9 g/cm³0.32 lb/in³
6.45 g/cm³0.23 lb/in³

Melting Point (Solidus)

1,453°C2,647 °F
1,300°C2,372 °F

Liquidus Temperature

1,455°C2,651 °F
1,310°C2,390 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

88 W/m·K50.8 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Specific Heat Capacity

456 J/kg·K0.11 BTU/lb·°F
500 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.3 µm/m·K7.4 µin/in·°F
11 µm/m·K6.1 µin/in·°F

Latent Heat of Fusion

298 J/g128 BTU/lb
—

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Max Service Temperature (continuous)

—
300°C572 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

24.5 % IACS
1.7 % IACS

Electrical Resistivity

7×10⁻⁸ Ω·m2.76 µΩ·in
1×10⁻⁶ Ω·m39.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.25 V

Corrosion Resistance

70 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

—
12 / 100

Machinability Rating (AISI 1212 = 100 %)

—
10%

Weldability

—
35 / 100

Formability (cold)

—
45 / 100

Castability

—
15 / 100

Brazeability / Solderability

—
20 / 100

Polishability

—
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

165 MJ/kg70,937 BTU/lb
400 MJ/kg171,969 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
26 kg CO₂/kg

Embodied Water

160 L/kg19.2 gal/lb
900 L/kg108 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

47 kN·m/kg
147 kN·m/kg

Specific Stiffness (E / density)

23.3 MN·m/kg
11.6 MN·m/kg

Modulus of Resilience

35 kJ/m³
1,067 kJ/m³

Thermal Diffusivity

21.7 mm²/s
5.6 mm²/s

Thermal Shock Resistance Index

13
21

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNitinolNi Shot

Manufacturing and finishing

CapabilityNi ShotNitinol
CNC machining—Yes
Sheet metal—Yes
Default condition—O
Relative cost$$$$ High$$$ Premium
Min. machined wall—1.5 mm
Best machined surface—Ra 1.6 µm
Electropolishing—Yes
HVOF Coating—Yes

They share 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Ni Shot vs Nitinol — frequently asked

Is Nitinol stronger than Ni Shot?

Yes. Nitinol has a typical yield strength of 400 MPa (58 ksi) against 120 MPa (17.4 ksi) for Ni Shot — about 3.3 times as much. Tensile strength is 950 MPa (138 ksi) vs 420 MPa (60.9 ksi).

Which is cheaper, Ni Shot or Nitinol?

Nitinol is the lower-cost material: it sits in the premium tier ($$$) while Ni Shot is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Ni Shot over Nitinol?

Pick Ni Shot when the part is bent, formed or impact-loaded. Pick Nitinol when strength drives the design, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ni Shot and Nitinol side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.