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Nickel Alloy CY-40 vs M-35-1

Nickel Alloy · grade comparison

Nickel Alloy CY-40 and M-35-1 are both nickel alloy grades. CY-40 is the stronger of the two: yield strength 245 MPa (35.5 ksi) against 205 MPa (29.7 ksi) for M-35-1, about 20% more; tensile strength follows at 520 MPa (75.4 ksi) vs 485 MPa (70.3 ksi). CY-40 is harder — 145 HB against 125 HB for M-35-1 — which matters for wear surfaces and threads. CY-40 is lighter (8.45 g/cm³ vs 8.84 g/cm³ for M-35-1) and CY-40 is stiffer (200 GPa vs 150 GPa). On the shop floor, M-35-1 welds better (very good vs good).

CY-40Choose it when strength drives the design, or when surface hardness matters.

M-35-1Choose it when it will be welded.

CY-40 vs M-35-1: properties

CY-40M-35-1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
150 GPa21.8 Msi

Shear Modulus

76 GPa11 Msi
57 GPa8.3 Msi

Bulk Modulus

175 GPa25.4 Msi
145 GPa21 Msi

Poisson's Ratio

0.31
0.32

Tensile Strength (Ultimate)

520 MPa75.4 ksi
485 MPa70.3 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
205 MPa29.7 ksi

Elongation at Break

38%
35%

Compressive Strength

250 MPa36.3 ksi
—

Shear Strength

350 MPa50.8 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
195 MPa28.3 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
—

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
110 J81.1 ft·lbf

Hardness, Brinell

145 HB
125 HB

Hardness, Rockwell B

78 HRB
70 HRB

Hardness, Vickers

152 HV
—

Same in both: Reduction in Area 40%

Physical

Density and transition temperatures.

Density

8.45 g/cm³0.31 lb/in³
8.84 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,354°C2,469 °F
1,300°C2,372 °F

Liquidus Temperature

1,413°C2,575 °F
1,350°C2,462 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.8 W/m·K8.6 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Specific Heat Capacity

444 J/kg·K0.11 BTU/lb·°F
427 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.3 µm/m·K7.4 µin/in·°F
13.9 µm/m·K7.7 µin/in·°F

Max Service Temperature (continuous)

1,000°C1,832 °F
480°C896 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
3.4 % IACS

Electrical Resistivity

1.03×10⁻⁶ Ω·m40.6 µΩ·in
5.1×10⁻⁷ Ω·m20.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.18 V
-0.15 V

Same in both: Corrosion Resistance 76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
30%

Weldability

60 / 100
72 / 100

Formability (cold)

20 / 100
—

Castability

58 / 100
70 / 100

Brazeability / Solderability

55 / 100
60 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
125 MJ/kg53,740 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
9.5 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
55 kN·m/kg

Specific Stiffness (E / density)

23.7 MN·m/kg
17 MN·m/kg

Modulus of Resilience

150 kJ/m³
140 kJ/m³

Thermal Diffusivity

3.9 mm²/s
5.8 mm²/s

Thermal Shock Resistance Index

3
5

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleM-35-1CY-40

Manufacturing and finishing

CapabilityCY-40M-35-1
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

CY-40 vs M-35-1 — frequently asked

Is CY-40 stronger than M-35-1?

Yes. CY-40 has a typical yield strength of 245 MPa (35.5 ksi) against 205 MPa (29.7 ksi) for M-35-1 — about 20% more. Tensile strength is 520 MPa (75.4 ksi) vs 485 MPa (70.3 ksi).

Which is cheaper, CY-40 or M-35-1?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, CY-40 or M-35-1?

M-35-1. Its weldability rates very good (72/100) against good (60/100) for CY-40.

Ready to make it?

Upload a CAD file and FabDigit prices the part in CY-40 and M-35-1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.