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Nickel Alloy CU5MCuC vs CY-40

Nickel Alloy · grade comparison

Nickel Alloy CU5MCuC and CY-40 are both nickel alloy grades. CY-40 is the stronger of the two: tensile strength 520 MPa (75.4 ksi) against 490 MPa (71.1 ksi) for CU5MCuC, about 6% more. CU5MCuC is harder — 160 HB against 145 HB for CY-40 — which matters for wear surfaces and threads. CU5MCuC is lighter (8.1 g/cm³ vs 8.45 g/cm³ for CY-40) and CY-40 runs hotter in service (1,000°C vs 540°C continuous). On the shop floor, CU5MCuC welds better (very good vs good).

CU5MCuCChoose it when surface hardness matters, or when weight is the constraint.

CY-40Choose it when strength drives the design, or when the part sees heat.

CU5MCuC vs CY-40: properties

CU5MCuCCY-40

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

193 GPa28 Msi
200 GPa29 Msi

Shear Modulus

75 GPa10.9 Msi
76 GPa11 Msi

Bulk Modulus

160 GPa23.2 Msi
175 GPa25.4 Msi

Poisson's Ratio

0.3
0.31

Tensile Strength (Ultimate)

490 MPa71.1 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

235 MPa34.1 ksi
245 MPa35.5 ksi

Elongation at Break

40%
38%

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
215 MPa31.2 ksi

Charpy V-Notch Impact (RT)

100 J73.8 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

160 HB
145 HB

Hardness, Rockwell B

85 HRB
78 HRB

Compressive Strength

—
250 MPa36.3 ksi

Shear Strength

—
350 MPa50.8 ksi

Fracture Toughness (K_IC)

—
90 MPa·√m81.9 ksi·√in

Hardness, Vickers

—
152 HV

Same in both: Reduction in Area 40%

Physical

Density and transition temperatures.

Density

8.1 g/cm³0.29 lb/in³
8.45 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,370°C2,498 °F
1,354°C2,469 °F

Liquidus Temperature

1,400°C2,552 °F
1,413°C2,575 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.1 W/m·K6.4 BTU/hr·ft·°F
14.8 W/m·K8.6 BTU/hr·ft·°F

Specific Heat Capacity

440 J/kg·K0.11 BTU/lb·°F
444 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14 µm/m·K7.8 µin/in·°F
13.3 µm/m·K7.4 µin/in·°F

Max Service Temperature (continuous)

540°C1,004 °F
1,000°C1,832 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.5 % IACS
1.7 % IACS

Electrical Resistivity

1.13×10⁻⁶ Ω·m44.5 µΩ·in
1.03×10⁻⁶ Ω·m40.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.18 V

Corrosion Resistance

85 / 100
76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

20%
15%

Weldability

72 / 100
60 / 100

Castability

60 / 100
58 / 100

Same in both: Machinability 28 / 100 · Formability (cold) 20 / 100 · Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
350 L/kg41.9 gal/lb

Typical Recycled Content

40%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

60 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

23.8 MN·m/kg
23.7 MN·m/kg

Modulus of Resilience

143 kJ/m³
150 kJ/m³

Thermal Diffusivity

3.1 mm²/s
3.9 mm²/s

Thermal Shock Resistance Index

2
3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleCY-40CU5MCuC

Manufacturing and finishing

CapabilityCU5MCuCCY-40
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

CU5MCuC vs CY-40 — frequently asked

Is CY-40 stronger than CU5MCuC?

Yes. CY-40 has a typical tensile strength of 520 MPa (75.4 ksi) against 490 MPa (71.1 ksi) for CU5MCuC — about 6% more.

Which is cheaper, CU5MCuC or CY-40?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, CU5MCuC or CY-40?

CU5MCuC. Its weldability rates very good (72/100) against good (60/100) for CY-40.

Ready to make it?

Upload a CAD file and FabDigit prices the part in CU5MCuC and CY-40 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.