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Nickel Alloy CY-40 vs IN-100

Nickel Alloy · grade comparison

Nickel Alloy CY-40 and IN-100 are both nickel alloy grades. IN-100 is the stronger of the two: yield strength 855 MPa (124 ksi) against 245 MPa (35.5 ksi) for CY-40, about 3.5 times as much; tensile strength follows at 1,020 MPa (148 ksi) vs 520 MPa (75.4 ksi). In exchange, CY-40 is the more ductile: elongation 38% versus 9% for IN-100, and IN-100 is harder (375 HB vs 145 HB). IN-100 is lighter (7.75 g/cm³ vs 8.45 g/cm³ for CY-40) and IN-100 is stiffer (215 GPa vs 200 GPa). On the shop floor, CY-40 machines more easily (poor vs not recommended) and CY-40 welds better (good vs not recommended).

CY-40Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

IN-100Choose it when strength drives the design, or when weight is the constraint.

CY-40 vs IN-100: properties

CY-40IN-100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
215 GPa31.2 Msi

Shear Modulus

76 GPa11 Msi
83 GPa12 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

520 MPa75.4 ksi
1,020 MPa148 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
855 MPa124 ksi

Elongation at Break

38%
9%

Reduction in Area

40%
11%

Compressive Strength

250 MPa36.3 ksi
—

Shear Strength

350 MPa50.8 ksi
660 MPa95.7 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
420 MPa60.9 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
65 MPa·√m59.2 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
14 J10.3 ft·lbf

Hardness, Brinell

145 HB
375 HB

Hardness, Rockwell B

78 HRB
—

Hardness, Vickers

152 HV
395 HV

Hardness, Rockwell C

—
40 HRC

Same in both: Bulk Modulus 175 GPa25.4 Msi

Physical

Density and transition temperatures.

Density

8.45 g/cm³0.31 lb/in³
7.75 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,354°C2,469 °F
1,265°C2,309 °F

Liquidus Temperature

1,413°C2,575 °F
1,340°C2,444 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.8 W/m·K8.6 BTU/hr·ft·°F
11 W/m·K6.4 BTU/hr·ft·°F

Specific Heat Capacity

444 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.3 µm/m·K7.4 µin/in·°F
12.3 µm/m·K6.8 µin/in·°F

Max Service Temperature (continuous)

1,000°C1,832 °F
980°C1,796 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.2 % IACS

Electrical Resistivity

1.03×10⁻⁶ Ω·m40.6 µΩ·in
1.4×10⁻⁶ Ω·m55.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.18 V
-0.15 V

Corrosion Resistance

76 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
10 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
8%

Weldability

60 / 100
5 / 100

Formability (cold)

20 / 100
3 / 100

Castability

58 / 100
80 / 100

Brazeability / Solderability

55 / 100
45 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
225 MJ/kg96,733 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
16 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

45%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
132 kN·m/kg

Specific Stiffness (E / density)

23.7 MN·m/kg
27.7 MN·m/kg

Modulus of Resilience

150 kJ/m³
1,700 kJ/m³

Thermal Diffusivity

3.9 mm²/s
3.1 mm²/s

Thermal Shock Resistance Index

3
4

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleCY-40IN-100

Manufacturing and finishing

CapabilityCY-40IN-100
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

CY-40 vs IN-100 — frequently asked

Is IN-100 stronger than CY-40?

Yes. IN-100 has a typical yield strength of 855 MPa (124 ksi) against 245 MPa (35.5 ksi) for CY-40 — about 3.5 times as much. Tensile strength is 1,020 MPa (148 ksi) vs 520 MPa (75.4 ksi).

Which is cheaper, CY-40 or IN-100?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, CY-40 or IN-100?

CY-40. Its machinability rates poor (28/100) against not recommended (10/100) for IN-100; for welding the order is CY-40 first (good, 60/100) then IN-100 (not recommended, 5/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CY-40 and IN-100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.