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Nickel Alloy CW-12MW vs M25S

Nickel Alloy · grade comparison

Nickel Alloy CW-12MW and M25S are both nickel alloy grades. M25S is the stronger of the two: yield strength 550 MPa (79.8 ksi) against 350 MPa (50.8 ksi) for CW-12MW, about 57% more; tensile strength follows at 760 MPa (110 ksi) vs 550 MPa (79.8 ksi). In exchange, CW-12MW is the more ductile: elongation 10% versus 1.5% for M25S, and M25S is harder (320 HB vs 200 HB). M25S is lighter (8.36 g/cm³ vs 8.94 g/cm³ for CW-12MW) and CW-12MW is stiffer (205 GPa vs 172 GPa). On the shop floor, CW-12MW machines more easily (poor vs not recommended) and CW-12MW welds better (good vs not recommended).

CW-12MWChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

M25SChoose it when strength drives the design, or when weight is the constraint.

CW-12MW vs M25S: properties

CW-12MWM25S

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
172 GPa24.9 Msi

Shear Modulus

78 GPa11.3 Msi
66 GPa9.6 Msi

Bulk Modulus

180 GPa26.1 Msi
145 GPa21 Msi

Tensile Strength (Ultimate)

550 MPa79.8 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

350 MPa50.8 ksi
550 MPa79.8 ksi

Elongation at Break

10%
1.5%

Reduction in Area

12%
2%

Shear Strength

385 MPa55.8 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

220 MPa31.9 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

200 HB
320 HB

Hardness, Rockwell B

94 HRB
—

Hardness, Rockwell C

15 HRC
34 HRC

Compressive Strength

—
1,400 MPa203 ksi

Fracture Toughness (K_IC)

—
25 MPa·√m22.8 ksi·√in

Hardness, Vickers

—
336 HV

Same in both: Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.36 g/cm³0.3 lb/in³

Melting Point (Solidus)

1,275°C2,327 °F
1,010°C1,850 °F

Liquidus Temperature

1,355°C2,471 °F
1,080°C1,976 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

10.2 W/m·K5.9 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Specific Heat Capacity

385 J/kg·K0.09 BTU/lb·°F
430 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

11.3 µm/m·K6.3 µin/in·°F
13 µm/m·K7.2 µin/in·°F

Latent Heat of Fusion

290 J/g125 BTU/lb
—

Max Service Temperature (continuous)

650°C1,202 °F
450°C842 °F

Min Service Temperature

-196°C-321 °F
—

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
2.3 % IACS

Electrical Resistivity

1.3×10⁻⁶ Ω·m51.2 µΩ·in
7.5×10⁻⁷ Ω·m29.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.08 V
-0.15 V

Corrosion Resistance

86 / 100
75 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

12%
10%

Weldability

55 / 100
12 / 100

Formability (cold)

15 / 100
3 / 100

Castability

60 / 100
78 / 100

Brazeability / Solderability

55 / 100
40 / 100

Polishability

65 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
130 MJ/kg55,890 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
11 kg CO₂/kg

Same in both: Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
91 kN·m/kg

Specific Stiffness (E / density)

22.9 MN·m/kg
20.6 MN·m/kg

Modulus of Resilience

299 kJ/m³
879 kJ/m³

Thermal Diffusivity

3 mm²/s
5 mm²/s

Thermal Shock Resistance Index

2
6

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleCW-12MWM25S

Manufacturing and finishing

CapabilityCW-12MWM25S
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

CW-12MW vs M25S — frequently asked

Is M25S stronger than CW-12MW?

Yes. M25S has a typical yield strength of 550 MPa (79.8 ksi) against 350 MPa (50.8 ksi) for CW-12MW — about 57% more. Tensile strength is 760 MPa (110 ksi) vs 550 MPa (79.8 ksi).

Which is cheaper, CW-12MW or M25S?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, CW-12MW or M25S?

CW-12MW. Its machinability rates poor (22/100) against not recommended (12/100) for M25S; for welding the order is CW-12MW first (good, 55/100) then M25S (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in CW-12MW and M25S side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.