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Nickel Alloy Alloy 22 vs Hastelloy C-4

Nickel Alloy · grade comparison

Nickel Alloy Alloy 22 and Hastelloy C-4 are both nickel alloy grades. Both yield at about 400 MPa — strength does not separate them. Alloy 22 is the more ductile: elongation 62% versus 55% for Hastelloy C-4. Hastelloy C-4 runs hotter in service (1,000°C vs 675°C continuous).

Alloy 22Choose it when the part is bent, formed or impact-loaded.

Hastelloy C-4Choose it when the part sees heat.

Alloy 22 vs Hastelloy C-4: properties

Alloy 22Hastelloy C-4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
211 GPa30.6 Msi

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Bulk Modulus

155 GPa22.5 Msi
185 GPa26.8 Msi

Poisson's Ratio

0.28
0.31

Tensile Strength (Ultimate)

800 MPa116 ksi
785 MPa114 ksi

Elongation at Break

62%
55%

Compressive Strength

400 MPa58 ksi
—

Shear Strength

520 MPa75.4 ksi
480 MPa69.6 ksi

Hardness, Brinell

200 HB
195 HB

Hardness, Rockwell B

88 HRB
90 HRB

Hardness, Vickers

210 HV
205 HV

Same in both: Yield Strength (0.2% offset) 400 MPa58 ksi · Reduction in Area 65% · Fatigue Strength (Endurance Limit) 340 MPa49.3 ksi · Charpy V-Notch Impact (RT) 250 J184 ft·lbf

Physical

Density and transition temperatures.

Density

8.69 g/cm³0.31 lb/in³
8.64 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,357°C2,475 °F
1,350°C2,462 °F

Liquidus Temperature

1,399°C2,550 °F
1,380°C2,516 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

414 J/kg·K0.1 BTU/lb·°F
420 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.4 µm/m·K6.9 µin/in·°F
10.8 µm/m·K6 µin/in·°F

Max Service Temperature (continuous)

675°C1,247 °F
1,000°C1,832 °F

Same in both: Thermal Conductivity 10.1 W/m·K5.8 BTU/hr·ft·°F · Latent Heat of Fusion 285 J/g123 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.5 % IACS
1.4 % IACS

Electrical Resistivity

1.14×10⁻⁶ Ω·m44.9 µΩ·in
1.25×10⁻⁶ Ω·m49.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

93 / 100
92 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.08 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
18 / 100

Formability (cold)

70 / 100
75 / 100

Castability

35 / 100
25 / 100

Brazeability / Solderability

50 / 100
55 / 100

Polishability

75 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 12% · Weldability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

145 MJ/kg62,339 BTU/lb
170 MJ/kg73,087 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
91 kN·m/kg

Specific Stiffness (E / density)

23.7 MN·m/kg
24.4 MN·m/kg

Modulus of Resilience

388 kJ/m³
379 kJ/m³

Same in both: Thermal Diffusivity 2.8 mm²/s · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 22Hastelloy C-4

Manufacturing and finishing

CapabilityAlloy 22Hastelloy C-4
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 22 vs Hastelloy C-4 — frequently asked

What is the difference between Alloy 22 and Hastelloy C-4?

Nickel Alloy Alloy 22 and Hastelloy C-4 are both nickel alloy grades. Both yield at about 400 MPa — strength does not separate them. Alloy 22 is the more ductile: elongation 62% versus 55% for Hastelloy C-4.

Which is cheaper, Alloy 22 or Hastelloy C-4?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Alloy 22 over Hastelloy C-4?

Pick Alloy 22 when the part is bent, formed or impact-loaded. Pick Hastelloy C-4 when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 22 and Hastelloy C-4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.