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Nickel Alloy Alloy 22 vs Alloy 686

Nickel Alloy · grade comparison

Nickel Alloy Alloy 22 and Alloy 686 are both nickel alloy grades. Alloy 22 is the stronger of the two: yield strength 400 MPa (58 ksi) against 380 MPa (55.1 ksi) for Alloy 686, about 5% more; tensile strength follows at 800 MPa (116 ksi) vs 760 MPa (110 ksi). Alloy 22 is harder — 200 HB against 190 HB for Alloy 686 — which matters for wear surfaces and threads. Alloy 686 runs hotter in service (1,000°C vs 675°C continuous).

Alloy 22Choose it when strength drives the design, or when surface hardness matters.

Alloy 686Choose it when the part sees heat.

Alloy 22 vs Alloy 686: properties

Alloy 22Alloy 686

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

206 GPa29.9 Msi
208 GPa30.2 Msi

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Bulk Modulus

155 GPa22.5 Msi
182 GPa26.4 Msi

Poisson's Ratio

0.28
0.31

Tensile Strength (Ultimate)

800 MPa116 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
380 MPa55.1 ksi

Elongation at Break

62%
60%

Compressive Strength

400 MPa58 ksi
390 MPa56.6 ksi

Shear Strength

520 MPa75.4 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

340 MPa49.3 ksi
300 MPa43.5 ksi

Hardness, Brinell

200 HB
190 HB

Hardness, Vickers

210 HV
200 HV

Same in both: Reduction in Area 65% · Charpy V-Notch Impact (RT) 250 J184 ft·lbf · Hardness, Rockwell B 88 HRB

Physical

Density and transition temperatures.

Density

8.69 g/cm³0.31 lb/in³
8.73 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,357°C2,475 °F
1,338°C2,440 °F

Liquidus Temperature

1,399°C2,550 °F
1,380°C2,516 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

10.1 W/m·K5.8 BTU/hr·ft·°F
9.1 W/m·K5.3 BTU/hr·ft·°F

Specific Heat Capacity

414 J/kg·K0.1 BTU/lb·°F
390 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.4 µm/m·K6.9 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

285 J/g123 BTU/lb
290 J/g125 BTU/lb

Max Service Temperature (continuous)

675°C1,247 °F
1,000°C1,832 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.5 % IACS
1.4 % IACS

Electrical Resistivity

1.14×10⁻⁶ Ω·m44.9 µΩ·in
1.24×10⁻⁶ Ω·m48.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.08 V
-0.12 V

Corrosion Resistance

93 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
18 / 100

Weldability

85 / 100
80 / 100

Castability

35 / 100
25 / 100

Brazeability / Solderability

50 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 12% · Formability (cold) 70 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

145 MJ/kg62,339 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

40%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
87 kN·m/kg

Specific Stiffness (E / density)

23.7 MN·m/kg
23.8 MN·m/kg

Modulus of Resilience

388 kJ/m³
347 kJ/m³

Thermal Diffusivity

2.8 mm²/s
2.7 mm²/s

Same in both: Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlloy 22Alloy 686

Manufacturing and finishing

CapabilityAlloy 22Alloy 686
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Alloy 22 vs Alloy 686 — frequently asked

Is Alloy 22 stronger than Alloy 686?

Yes. Alloy 22 has a typical yield strength of 400 MPa (58 ksi) against 380 MPa (55.1 ksi) for Alloy 686 — about 5% more. Tensile strength is 800 MPa (116 ksi) vs 760 MPa (110 ksi).

Which is cheaper, Alloy 22 or Alloy 686?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Alloy 22 or Alloy 686?

Alloy 22. Its weldability rates excellent (85/100) against very good (80/100) for Alloy 686.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 22 and Alloy 686 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.