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Magnesium Alloy AS41B vs AZ92A

Magnesium Alloy · grade comparison

Magnesium Alloy AS41B and AZ92A are both magnesium alloy grades. AZ92A is the stronger of the two: tensile strength 275 MPa (39.9 ksi) against 215 MPa (31.2 ksi) for AS41B, about 28% more. In exchange, AS41B is the more ductile: elongation 6% versus 3% for AZ92A, and AZ92A is harder (84 HB vs 75 HB). AS41B runs hotter in service (175°C vs 150°C continuous) and AS41B conducts electricity better (13.5 % IACS vs 11.5 % IACS). On the shop floor, AZ92A welds better (good vs fair) and AS41B sits in a lower cost tier (standard, $$) than AZ92A (premium, $$$).

AS41BChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AZ92AChoose it when strength drives the design, or when it will be welded.

AS41B vs AZ92A: properties

AS41BAZ92A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

215 MPa31.2 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
145 MPa21 ksi

Elongation at Break

6%
3%

Compressive Strength

140 MPa20.3 ksi
345 MPa50 ksi

Shear Strength

140 MPa20.3 ksi
152 MPa22 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
76 MPa11 ksi

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
1 J1 ft·lbf

Hardness, Brinell

75 HB
84 HB

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 13 MPa·√m11.8 ksi·√in

Physical

Density and transition temperatures.

Density

1.77 g/cm³0.06 lb/in³
1.82 g/cm³0.07 lb/in³

Melting Point (Solidus)

565°C1,049 °F
443°C829 °F

Liquidus Temperature

620°C1,148 °F
596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

68 W/m·K39.3 BTU/hr·ft·°F
72 W/m·K41.6 BTU/hr·ft·°F

Specific Heat Capacity

1,020 J/kg·K0.24 BTU/lb·°F
1,050 J/kg·K0.25 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

26.1 µm/m·K14.5 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Latent Heat of Fusion

340 J/g146 BTU/lb
373 J/g160 BTU/lb

Max Service Temperature (continuous)

175°C347 °F
150°C302 °F

Min Service Temperature

-70°C-94 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

13.5 % IACS
11.5 % IACS

Electrical Resistivity

1.27×10⁻⁷ Ω·m5 µΩ·in
1.49×10⁻⁷ Ω·m5.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.6 V
-1.55 V

Corrosion Resistance

30 / 100
22 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

95 / 100
97 / 100

Weldability

35 / 100
55 / 100

Brazeability / Solderability

15 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 400% · Formability (cold) 10 / 100 · Castability 85 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

320 MJ/kg137,575 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

32 kg CO₂/kg
30 kg CO₂/kg

Typical Recycled Content

30%
25%

Same in both: Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
151 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
24.7 MN·m/kg

Modulus of Resilience

218 kJ/m³
234 kJ/m³

Thermal Shock Resistance Index

12
17

Same in both: Thermal Diffusivity 37.7 mm²/s

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAS41BAZ92A

Manufacturing and finishing

CapabilityAS41BAZ92A
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$ Standard$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

AS41B vs AZ92A — frequently asked

Is AZ92A stronger than AS41B?

Yes. AZ92A has a typical tensile strength of 275 MPa (39.9 ksi) against 215 MPa (31.2 ksi) for AS41B — about 28% more.

Which is cheaper, AS41B or AZ92A?

AS41B is the lower-cost material: it sits in the standard tier ($$) while AZ92A is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AS41B or AZ92A?

AZ92A. Its weldability rates good (55/100) against fair (35/100) for AS41B.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AS41B and AZ92A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.