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Magnesium Alloy AS21 vs AS41B

Magnesium Alloy · grade comparison

Magnesium Alloy AS21 and AS41B are both magnesium alloy grades. AS41B is the stronger of the two: yield strength 140 MPa (20.3 ksi) against 120 MPa (17.4 ksi) for AS21, about 17% more. In exchange, AS21 is the more ductile: elongation 13% versus 6% for AS41B, and AS41B is harder (75 HB vs 55 HB). AS41B runs hotter in service (175°C vs 150°C continuous) and AS21 conducts electricity better (16 % IACS vs 13.5 % IACS). On the shop floor, AS21 welds better (good vs fair).

AS21Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

AS41BChoose it when strength drives the design, or when the part sees heat.

AS21 vs AS41B: properties

AS21AS41B

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

220 MPa31.9 ksi
215 MPa31.2 ksi

Yield Strength (0.2% offset)

120 MPa17.4 ksi
140 MPa20.3 ksi

Elongation at Break

13%
6%

Compressive Strength

125 MPa18.1 ksi
140 MPa20.3 ksi

Fracture Toughness (K_IC)

14 MPa·√m12.7 ksi·√in
13 MPa·√m11.8 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

55 HB
75 HB

Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Shear Strength 140 MPa20.3 ksi · Fatigue Strength (Endurance Limit) 70 MPa10.2 ksi

Physical

Density and transition temperatures.

Density

1.76 g/cm³0.06 lb/in³
1.77 g/cm³0.06 lb/in³

Same in both: Melting Point (Solidus) 565°C1,049 °F · Liquidus Temperature 620°C1,148 °F

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

373 J/g160 BTU/lb
340 J/g146 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F

Min Service Temperature

-50°C-58 °F
-70°C-94 °F

Same in both: Thermal Conductivity 68 W/m·K39.3 BTU/hr·ft·°F · Specific Heat Capacity 1,020 J/kg·K0.24 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26.1 µm/m·K14.5 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

16 % IACS
13.5 % IACS

Electrical Resistivity

1.05×10⁻⁷ Ω·m4.13 µΩ·in
1.27×10⁻⁷ Ω·m5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

33 / 100
30 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -1.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

55 / 100
35 / 100

Formability (cold)

20 / 100
10 / 100

Castability

70 / 100
85 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

45 / 100
55 / 100

Same in both: Machinability 95 / 100 · Machinability Rating (AISI 1212 = 100 %) 400%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

340 MJ/kg146,174 BTU/lb
320 MJ/kg137,575 BTU/lb

Typical Recycled Content

25%
30%

Same in both: Embodied Carbon (primary production) 32 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

125 kN·m/kg
121 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

160 kJ/m³
218 kJ/m³

Thermal Diffusivity

37.9 mm²/s
37.7 mm²/s

Thermal Shock Resistance Index

13
12

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleAS41BAS21

Manufacturing and finishing

CapabilityAS21AS41B
CNC machining—Yes
Default condition—As Cast
Relative cost$$ Standard$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Chem Film (Alodine)—Yes
E-Coating—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Painting—Yes
Powder Coating—Yes

AS21 vs AS41B — frequently asked

Is AS41B stronger than AS21?

Yes. AS41B has a typical yield strength of 140 MPa (20.3 ksi) against 120 MPa (17.4 ksi) for AS21 — about 17% more. Tensile strength is 215 MPa (31.2 ksi) vs 220 MPa (31.9 ksi).

Which is cheaper, AS21 or AS41B?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AS21 or AS41B?

AS21. Its weldability rates good (55/100) against fair (35/100) for AS41B.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AS21 and AS41B side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.