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Copper Alloy ERCuNi vs ERCuSn-A

Copper Alloy · grade comparison

Copper Alloy ERCuNi and ERCuSn-A are both copper alloy grades. ERCuNi is the stronger of the two: yield strength 220 MPa (31.9 ksi) against 165 MPa (23.9 ksi) for ERCuSn-A, about 33% more; tensile strength follows at 400 MPa (58 ksi) vs 330 MPa (47.9 ksi). ERCuNi is harder — 90 HB against 80 HB for ERCuSn-A — which matters for wear surfaces and threads. ERCuNi is stiffer (152 GPa vs 110 GPa) and ERCuNi runs hotter in service (315°C vs 200°C continuous). On the shop floor, ERCuNi welds better (very good vs good).

ERCuNiChoose it when strength drives the design, or when surface hardness matters.

ERCuNi vs ERCuSn-A: properties

ERCuNiERCuSn-A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
110 GPa16 Msi

Shear Modulus

57 GPa8.3 Msi
41 GPa5.9 Msi

Bulk Modulus

158 GPa22.9 Msi
115 GPa16.7 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
330 MPa47.9 ksi

Yield Strength (0.2% offset)

220 MPa31.9 ksi
165 MPa23.9 ksi

Elongation at Break

32%
35%

Reduction in Area

45%
—

Shear Strength

260 MPa37.7 ksi
230 MPa33.4 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

90 HB
80 HB

Hardness, Rockwell B

52 HRB
45 HRB

Hardness, Vickers

95 HV
—

Compressive Strength

—
320 MPa46.4 ksi

Same in both: Poisson's Ratio 0.34 · Fatigue Strength (Endurance Limit) 130 MPa18.9 ksi

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,170°C2,138 °F
950°C1,742 °F

Liquidus Temperature

1,240°C2,264 °F
1,050°C1,922 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

28 W/m·K16.2 BTU/hr·ft·°F
69 W/m·K39.9 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.2 µm/m·K9 µin/in·°F
17.8 µm/m·K9.9 µin/in·°F

Latent Heat of Fusion

210 J/g90.3 BTU/lb
200 J/g86 BTU/lb

Max Service Temperature (continuous)

315°C599 °F
200°C392 °F

Min Service Temperature

-198°C-324 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

4.6 % IACS
15 % IACS

Electrical Resistivity

3.75×10⁻⁷ Ω·m14.8 µΩ·in
1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.27 V
-0.28 V

Corrosion Resistance

74 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
30 / 100

Weldability

78 / 100
60 / 100

Formability (cold)

75 / 100
80 / 100

Castability

45 / 100
55 / 100

Brazeability / Solderability

70 / 100
80 / 100

Polishability

72 / 100
75 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

78 MJ/kg33,534 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

6.2 kg CO₂/kg
4.2 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

25%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

45 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

17 MN·m/kg
12.5 MN·m/kg

Modulus of Resilience

159 kJ/m³
124 kJ/m³

Thermal Diffusivity

8.3 mm²/s
20.6 mm²/s

Thermal Shock Resistance Index

5
12

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCuNiERCuSn-A

Manufacturing and finishing

CapabilityERCuNiERCuSn-A
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

ERCuNi vs ERCuSn-A — frequently asked

Is ERCuNi stronger than ERCuSn-A?

Yes. ERCuNi has a typical yield strength of 220 MPa (31.9 ksi) against 165 MPa (23.9 ksi) for ERCuSn-A — about 33% more. Tensile strength is 400 MPa (58 ksi) vs 330 MPa (47.9 ksi).

Which is cheaper, ERCuNi or ERCuSn-A?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, ERCuNi or ERCuSn-A?

ERCuNi. Its weldability rates very good (78/100) against good (60/100) for ERCuSn-A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ERCuNi and ERCuSn-A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.