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Copper Alloy ERCuAl-A3 vs ERCuSn-A

Copper Alloy · grade comparison

Copper Alloy ERCuAl-A3 and ERCuSn-A are both copper alloy grades. ERCuAl-A3 is the stronger of the two: yield strength 345 MPa (50 ksi) against 165 MPa (23.9 ksi) for ERCuSn-A, about 109% more; tensile strength follows at 690 MPa (100 ksi) vs 330 MPa (47.9 ksi). In exchange, ERCuSn-A is the more ductile: elongation 35% versus 8% for ERCuAl-A3, and ERCuAl-A3 is harder (210 HB vs 80 HB). ERCuAl-A3 is lighter (7.5 g/cm³ vs 8.8 g/cm³ for ERCuSn-A) and ERCuAl-A3 runs hotter in service (300°C vs 200°C continuous).

ERCuAl-A3Choose it when strength drives the design, or when weight is the constraint.

ERCuSn-AChoose it when the part is bent, formed or impact-loaded.

ERCuAl-A3 vs ERCuSn-A: properties

ERCuAl-A3ERCuSn-A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
110 GPa16 Msi

Shear Modulus

44 GPa6.4 Msi
41 GPa5.9 Msi

Bulk Modulus

110 GPa16 Msi
115 GPa16.7 Msi

Poisson's Ratio

0.32
0.34

Tensile Strength (Ultimate)

690 MPa100 ksi
330 MPa47.9 ksi

Yield Strength (0.2% offset)

345 MPa50 ksi
165 MPa23.9 ksi

Elongation at Break

8%
35%

Reduction in Area

10%
—

Shear Strength

410 MPa59.5 ksi
230 MPa33.4 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
130 MPa18.9 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
80 HB

Hardness, Rockwell C

20 HRC
—

Hardness, Vickers

220 HV
—

Compressive Strength

—
320 MPa46.4 ksi

Hardness, Rockwell B

—
45 HRB

Physical

Density and transition temperatures.

Density

7.5 g/cm³0.27 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,030°C1,886 °F
950°C1,742 °F

Same in both: Liquidus Temperature 1,050°C1,922 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
69 W/m·K39.9 BTU/hr·ft·°F

Specific Heat Capacity

400 J/kg·K0.1 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.2 µm/m·K9 µin/in·°F
17.8 µm/m·K9.9 µin/in·°F

Latent Heat of Fusion

210 J/g90.3 BTU/lb
200 J/g86 BTU/lb

Max Service Temperature (continuous)

300°C572 °F
200°C392 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
15 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

74 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.28 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
30 / 100

Formability (cold)

25 / 100
80 / 100

Castability

65 / 100
55 / 100

Brazeability / Solderability

30 / 100
80 / 100

Polishability

70 / 100
75 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Weldability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
4.2 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

30%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

15.3 MN·m/kg
12.5 MN·m/kg

Modulus of Resilience

518 kJ/m³
124 kJ/m³

Thermal Diffusivity

15.3 mm²/s
20.6 mm²/s

Thermal Shock Resistance Index

17
12

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCuAl-A3ERCuSn-A

Manufacturing and finishing

CapabilityERCuAl-A3ERCuSn-A
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

ERCuAl-A3 vs ERCuSn-A — frequently asked

Is ERCuAl-A3 stronger than ERCuSn-A?

Yes. ERCuAl-A3 has a typical yield strength of 345 MPa (50 ksi) against 165 MPa (23.9 ksi) for ERCuSn-A — about 109% more. Tensile strength is 690 MPa (100 ksi) vs 330 MPa (47.9 ksi).

Which is cheaper, ERCuAl-A3 or ERCuSn-A?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose ERCuAl-A3 over ERCuSn-A?

Pick ERCuAl-A3 when strength drives the design, or when weight is the constraint. Pick ERCuSn-A when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ERCuAl-A3 and ERCuSn-A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.