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Copper Alloy Cu-OF vs GRCop-42

Copper Alloy · grade comparison

Copper Alloy Cu-OF and GRCop-42 are both copper alloy grades. GRCop-42 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 150 MPa (21.8 ksi) for Cu-OF, about 83% more; tensile strength follows at 455 MPa (66 ksi) vs 230 MPa (33.4 ksi). GRCop-42 is harder — 132 HV against 70 HV for Cu-OF — which matters for wear surfaces and threads. GRCop-42 runs hotter in service (700°C vs 200°C continuous). On the shop floor, GRCop-42 machines more easily (good vs poor) and Cu-OF forms better (excellent vs good).

GRCop-42Choose it when strength drives the design, or when surface hardness matters.

Cu-OF vs GRCop-42: properties

Cu-OFGRCop-42

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
120 GPa17.4 Msi

Shear Modulus

44 GPa6.4 Msi
45 GPa6.5 Msi

Bulk Modulus

140 GPa20.3 Msi
130 GPa18.9 Msi

Poisson's Ratio

0.34
0.33

Tensile Strength (Ultimate)

230 MPa33.4 ksi
455 MPa66 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
275 MPa39.9 ksi

Elongation at Break

30%
33%

Reduction in Area

55%
45%

Shear Strength

155 MPa22.5 ksi
285 MPa41.3 ksi

Fatigue Strength (Endurance Limit)

75 MPa10.9 ksi
170 MPa24.7 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
—

Hardness, Brinell

65 HB
—

Hardness, Vickers

70 HV
132 HV

Hardness, Rockwell B

—
72 HRB

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.86 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,083°C1,981 °F
1,080°C1,976 °F

Liquidus Temperature

1,083°C1,981 °F
1,090°C1,994 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

340 W/m·K196 BTU/hr·ft·°F
320 W/m·K185 BTU/hr·ft·°F

Specific Heat Capacity

385 J/kg·K0.09 BTU/lb·°F
390 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17.7 µm/m·K9.8 µin/in·°F
17 µm/m·K9.4 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
700°C1,292 °F

Min Service Temperature

-269°C-452 °F
-253°C-423 °F

Same in both: Latent Heat of Fusion 205 J/g88.1 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

88 % IACS
80 % IACS

Electrical Resistivity

1.96×10⁻⁸ Ω·m0.772 µΩ·in
2.16×10⁻⁸ Ω·m0.85 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.22 V

Corrosion Resistance

55 / 100
52 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
30%

Weldability

55 / 100
60 / 100

Formability (cold)

95 / 100
55 / 100

Castability

45 / 100
15 / 100

Brazeability / Solderability

95 / 100
70 / 100

Polishability

85 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
120 MJ/kg51,591 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
9 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
400 L/kg47.9 gal/lb

Typical Recycled Content

25%
10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

26 kN·m/kg
51 kN·m/kg

Specific Stiffness (E / density)

12.9 MN·m/kg
13.5 MN·m/kg

Modulus of Resilience

98 kJ/m³
315 kJ/m³

Thermal Diffusivity

98.8 mm²/s
92.6 mm²/s

Thermal Shock Resistance Index

38
71

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCu-OFGRCop-42

Manufacturing and finishing

CapabilityCu-OFGRCop-42
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

Cu-OF vs GRCop-42 — frequently asked

Is GRCop-42 stronger than Cu-OF?

Yes. GRCop-42 has a typical yield strength of 275 MPa (39.9 ksi) against 150 MPa (21.8 ksi) for Cu-OF — about 83% more. Tensile strength is 455 MPa (66 ksi) vs 230 MPa (33.4 ksi).

Which is cheaper, Cu-OF or GRCop-42?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Cu-OF or GRCop-42?

GRCop-42. Its machinability rates good (55/100) against poor (20/100) for Cu-OF; for welding the order is GRCop-42 first (good, 60/100) then Cu-OF (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Cu-OF and GRCop-42 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.