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Copper Alloy GRCop-42 vs GRCop-84

Copper Alloy · grade comparison

Copper Alloy GRCop-42 and GRCop-84 are both copper alloy grades. GRCop-84 is the stronger of the two: yield strength 420 MPa (60.9 ksi) against 275 MPa (39.9 ksi) for GRCop-42, about 53% more; tensile strength follows at 530 MPa (76.9 ksi) vs 455 MPa (66 ksi). In exchange, GRCop-42 is the more ductile: elongation 33% versus 22% for GRCop-84, and GRCop-84 is harder (150 HV vs 132 HV). GRCop-84 is stiffer (128 GPa vs 120 GPa) and GRCop-84 runs hotter in service (800°C vs 700°C continuous). On the shop floor, GRCop-42 machines more easily (good vs fair).

GRCop-42Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

GRCop-84Choose it when strength drives the design, or when the part sees heat.

GRCop-42 vs GRCop-84: properties

GRCop-42GRCop-84

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

120 GPa17.4 Msi
128 GPa18.6 Msi

Shear Modulus

45 GPa6.5 Msi
48 GPa7 Msi

Tensile Strength (Ultimate)

455 MPa66 ksi
530 MPa76.9 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
420 MPa60.9 ksi

Elongation at Break

33%
22%

Reduction in Area

45%
—

Shear Strength

285 MPa41.3 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

170 MPa24.7 ksi
180 MPa26.1 ksi

Hardness, Rockwell B

72 HRB
78 HRB

Hardness, Vickers

132 HV
150 HV

Hardness, Brinell

—
140 HB

Same in both: Bulk Modulus 130 GPa18.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

8.86 g/cm³0.32 lb/in³
8.76 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,080°C1,976 °F
1,070°C1,958 °F

Same in both: Liquidus Temperature 1,090°C1,994 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

320 W/m·K185 BTU/hr·ft·°F
285 W/m·K165 BTU/hr·ft·°F

Specific Heat Capacity

390 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17 µm/m·K9.4 µin/in·°F
16.5 µm/m·K9.2 µin/in·°F

Max Service Temperature (continuous)

700°C1,292 °F
800°C1,472 °F

Same in both: Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

80 % IACS
65 % IACS

Electrical Resistivity

2.16×10⁻⁸ Ω·m0.85 µΩ·in
2.65×10⁻⁸ Ω·m1.04 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.22 V
-0.25 V

Corrosion Resistance

52 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
40%

Weldability

60 / 100
55 / 100

Formability (cold)

55 / 100
40 / 100

Polishability

65 / 100
60 / 100

Same in both: Castability 15 / 100 · Brazeability / Solderability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

120 MJ/kg51,591 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

9 kg CO₂/kg
5 kg CO₂/kg

Typical Recycled Content

10%
5%

Same in both: Embodied Water 400 L/kg47.9 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

51 kN·m/kg
61 kN·m/kg

Specific Stiffness (E / density)

13.5 MN·m/kg
14.6 MN·m/kg

Modulus of Resilience

315 kJ/m³
689 kJ/m³

Thermal Diffusivity

92.6 mm²/s
85.6 mm²/s

Thermal Shock Resistance Index

71
72

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleGRCop-42GRCop-84

Manufacturing and finishing

CapabilityGRCop-42GRCop-84
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

GRCop-42 vs GRCop-84 — frequently asked

Is GRCop-84 stronger than GRCop-42?

Yes. GRCop-84 has a typical yield strength of 420 MPa (60.9 ksi) against 275 MPa (39.9 ksi) for GRCop-42 — about 53% more. Tensile strength is 530 MPa (76.9 ksi) vs 455 MPa (66 ksi).

Which is cheaper, GRCop-42 or GRCop-84?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, GRCop-42 or GRCop-84?

GRCop-42. Its machinability rates good (55/100) against fair (45/100) for GRCop-84; for welding the order is GRCop-42 first (good, 60/100) then GRCop-84 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in GRCop-42 and GRCop-84 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.