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FR-5 vs G-3

Composite · grade comparison

FR-5 and G-3 are both composite grades. FR-5 is the stronger of the two: tensile strength 340 MPa (49.3 ksi) against 250 MPa (36.3 ksi) for G-3, about 36% more. FR-5 is stiffer (22 GPa vs 18 GPa) and FR-5 runs hotter in service (155°C vs 130°C continuous).

FR-5Choose it when strength drives the design, or when the part sees heat.

FR-5 vs G-3: properties

FR-5G-3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

22 GPa3.2 Msi
18 GPa2.6 Msi

Shear Modulus

5.5 GPa0.8 Msi
6.5 GPa0.94 Msi

Poisson's Ratio

0.16
0.17

Tensile Strength (Ultimate)

340 MPa49.3 ksi
250 MPa36.3 ksi

Compressive Strength

450 MPa65.3 ksi
310 MPa45 ksi

Compressive Modulus

20 GPa2.9 Msi
16 GPa2.3 Msi

Flexural Strength

480 MPa69.6 ksi
310 MPa45 ksi

Flexural Modulus

21 GPa3 Msi
18 GPa2.6 Msi

Shear Strength

140 MPa20.3 ksi
120 MPa17.4 ksi

Izod Impact, Notched

420 J/m7.9 ft·lbf/in
480 J/m9 ft·lbf/in

Elongation at Break

—
1.5%

Same in both: Hardness, Rockwell M 110 HRM

Physical

Density and transition temperatures.

Glass Transition (Tg)

170°C338 °F
160°C320 °F

Water Absorption (24 h)

0.15%
1.2%

Water Absorption (Saturation)

0.4%
2.5%

Same in both: Density 1.85 g/cm³0.07 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,100 J/kg·K0.26 BTU/lb·°F
1,150 J/kg·K0.27 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

14 µm/m·K7.8 µin/in·°F
15 µm/m·K8.3 µin/in·°F

Max Service Temperature (continuous)

155°C311 °F
130°C266 °F

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Limiting Oxygen Index

32%
40%

Max Service Temperature (short-term)

200°C392 °F
180°C356 °F

Same in both: Thermal Conductivity 0.3 W/m·K0.17 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in

Dielectric Strength

20 kV/mm508 V/mil
14 kV/mm356 V/mil

Dielectric Constant (1 MHz)

4.8
6

Dissipation Factor (1 MHz)

0.022
0.04

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹² Ω·cm

Surface Resistivity

1×10¹³ Ω
1×10¹¹ Ω

Comparative Tracking Index (CTI)

200 V
125 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
72 / 100

UV / Weathering Resistance

40 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
42 / 100

Same in both: Polishability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
78 MJ/kg33,534 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
4.5 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
190 L/kg22.8 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

184 kN·m/kg
135 kN·m/kg

Specific Stiffness (E / density)

11.9 MN·m/kg
9.7 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityFR-5G-3
Default condition——
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——

FR-5 vs G-3 — frequently asked

Is FR-5 stronger than G-3?

Yes. FR-5 has a typical tensile strength of 340 MPa (49.3 ksi) against 250 MPa (36.3 ksi) for G-3 — about 36% more.

Which is cheaper, FR-5 or G-3?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose FR-5 over G-3?

Pick FR-5 when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-5 and G-3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.