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Aluminum ZL106 vs ZL110

Aluminum · grade comparison

Aluminum ZL106 and ZL110 are both aluminum grades. ZL106 is the stronger of the two: yield strength 210 MPa (30.5 ksi) against 155 MPa (22.5 ksi) for ZL110, about 35% more; tensile strength follows at 275 MPa (39.9 ksi) vs 210 MPa (30.5 ksi). ZL106 is the more ductile: elongation 1.5% versus 0.5% for ZL110. ZL106 conducts heat better (140 W/m·K vs 120 W/m·K). On the shop floor, ZL106 welds better (fair vs poor).

ZL106Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ZL106 vs ZL110: properties

ZL106ZL110

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Shear Modulus

26.5 GPa3.8 Msi
27 GPa3.9 Msi

Bulk Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

275 MPa39.9 ksi
210 MPa30.5 ksi

Yield Strength (0.2% offset)

210 MPa30.5 ksi
155 MPa22.5 ksi

Elongation at Break

1.5%
0.5%

Compressive Strength

280 MPa40.6 ksi
380 MPa55.1 ksi

Shear Strength

200 MPa29 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

85 MPa12.3 ksi
70 MPa10.2 ksi

Fracture Toughness (K_IC)

18 MPa·√m16.4 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

90 HB
92 HB

Hardness, Vickers

95 HV
97 HV

Reduction in Area

—
1%

Hardness, Rockwell B

—
54 HRB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.73 g/cm³0.1 lb/in³
2.8 g/cm³0.1 lb/in³

Melting Point (Solidus)

550°C1,022 °F
525°C977 °F

Liquidus Temperature

610°C1,130 °F
600°C1,112 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

140 W/m·K80.9 BTU/hr·ft·°F
120 W/m·K69.3 BTU/hr·ft·°F

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
21 µm/m·K11.7 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Same in both: Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
29 % IACS

Electrical Resistivity

5.4×10⁻⁸ Ω·m2.13 µΩ·in
5.9×10⁻⁸ Ω·m2.32 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.72 V

Corrosion Resistance

42 / 100
38 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
190%

Weldability

42 / 100
22 / 100

Formability (cold)

8 / 100
5 / 100

Castability

85 / 100
72 / 100

Brazeability / Solderability

30 / 100
20 / 100

Polishability

45 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
9.5 kg CO₂/kg

Same in both: Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

26 MN·m/kg
25.7 MN·m/kg

Modulus of Resilience

311 kJ/m³
167 kJ/m³

Thermal Diffusivity

53.3 mm²/s
48.7 mm²/s

Thermal Shock Resistance Index

25
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL106ZL110

Manufacturing and finishing

CapabilityZL106ZL110
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

ZL106 vs ZL110 — frequently asked

Is ZL106 stronger than ZL110?

Yes. ZL106 has a typical yield strength of 210 MPa (30.5 ksi) against 155 MPa (22.5 ksi) for ZL110 — about 35% more. Tensile strength is 275 MPa (39.9 ksi) vs 210 MPa (30.5 ksi).

Which is cheaper, ZL106 or ZL110?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, ZL106 or ZL110?

ZL106. Its weldability rates fair (42/100) against poor (22/100) for ZL110.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL106 and ZL110 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.