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Aluminum AC2B vs AC5A

Aluminum · grade comparison

Aluminum AC2B and AC5A are both aluminum grades. AC5A is the stronger of the two: yield strength 255 MPa (37 ksi) against 110 MPa (16 ksi) for AC2B, about 132% more; tensile strength follows at 295 MPa (42.8 ksi) vs 180 MPa (26.1 ksi). In exchange, AC2B is the more ductile: elongation 2% versus 1% for AC5A, and AC5A is harder (105 HB vs 70 HB). AC5A runs hotter in service (220°C vs 150°C continuous) and AC5A conducts heat better (122 W/m·K vs 109 W/m·K). On the shop floor, AC2B welds better (fair vs poor) and AC2B sits in a lower cost tier (standard, $$) than AC5A (premium, $$$).

AC2BChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

AC5AChoose it when strength drives the design, or when the part sees heat.

AC2B vs AC5A: properties

AC2BAC5A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Shear Modulus

28 GPa4.1 Msi
27 GPa3.9 Msi

Tensile Strength (Ultimate)

180 MPa26.1 ksi
295 MPa42.8 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
255 MPa37 ksi

Elongation at Break

2%
1%

Compressive Strength

115 MPa16.7 ksi
265 MPa38.4 ksi

Shear Strength

145 MPa21 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
68 MPa9.9 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

70 HB
105 HB

Hardness, Vickers

—
112 HV

Same in both: Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 17 MPa·√m15.5 ksi·√in

Physical

Density and transition temperatures.

Density

2.77 g/cm³0.1 lb/in³
2.81 g/cm³0.1 lb/in³

Melting Point (Solidus)

516°C961 °F
528°C982 °F

Liquidus Temperature

604°C1,119 °F
635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

109 W/m·K63 BTU/hr·ft·°F
122 W/m·K70.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22.5 µm/m·K12.5 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
220°C428 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
30 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
5.7×10⁻⁸ Ω·m2.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.81 V
-0.73 V

Corrosion Resistance

42 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
72 / 100

Machinability Rating (AISI 1212 = 100 %)

130%
300%

Weldability

35 / 100
25 / 100

Castability

85 / 100
45 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

40 / 100
45 / 100

Same in both: Formability (cold) 5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
150 MJ/kg64,488 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
10.5 kg CO₂/kg

Embodied Water

1,150 L/kg138 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

85%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

65 kN·m/kg
105 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

82 kJ/m³
458 kJ/m³

Thermal Diffusivity

40.9 mm²/s
45.1 mm²/s

Thermal Shock Resistance Index

12
23

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC2BAC5A

Manufacturing and finishing

CapabilityAC2BAC5A
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC2B vs AC5A — frequently asked

Is AC5A stronger than AC2B?

Yes. AC5A has a typical yield strength of 255 MPa (37 ksi) against 110 MPa (16 ksi) for AC2B — about 132% more. Tensile strength is 295 MPa (42.8 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, AC2B or AC5A?

AC2B is the lower-cost material: it sits in the standard tier ($$) while AC5A is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AC2B or AC5A?

AC5A. Its machinability rates very good (72/100) against good (65/100) for AC2B; for welding the order is AC2B first (fair, 35/100) then AC5A (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC2B and AC5A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.