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Aluminum AC2B vs AC4CH

Aluminum · grade comparison

Aluminum AC2B and AC4CH are both aluminum grades. AC4CH is the stronger of the two: yield strength 210 MPa (30.5 ksi) against 110 MPa (16 ksi) for AC2B, about 91% more; tensile strength follows at 280 MPa (40.6 ksi) vs 180 MPa (26.1 ksi). AC4CH is the more ductile: elongation 8% versus 2% for AC2B, and AC4CH is harder (85 HB vs 70 HB). AC4CH is lighter (2.68 g/cm³ vs 2.77 g/cm³ for AC2B) and AC4CH conducts heat better (151 W/m·K vs 109 W/m·K). On the shop floor, AC4CH welds better (very good vs fair).

AC4CHChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AC2B vs AC4CH: properties

AC2BAC4CH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
72.4 GPa10.5 Msi

Shear Modulus

28 GPa4.1 Msi
27 GPa3.9 Msi

Tensile Strength (Ultimate)

180 MPa26.1 ksi
280 MPa40.6 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
210 MPa30.5 ksi

Elongation at Break

2%
8%

Compressive Strength

115 MPa16.7 ksi
215 MPa31.2 ksi

Shear Strength

145 MPa21 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

17 MPa·√m15.5 ksi·√in
25 MPa·√m22.8 ksi·√in

Hardness, Brinell

70 HB
85 HB

Same in both: Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 4 J3 ft·lbf

Physical

Density and transition temperatures.

Density

2.77 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

516°C961 °F
557°C1,035 °F

Liquidus Temperature

604°C1,119 °F
613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

109 W/m·K63 BTU/hr·ft·°F
151 W/m·K87.2 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
39 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.81 V
-0.83 V

Corrosion Resistance

42 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

130%
70%

Weldability

35 / 100
75 / 100

Formability (cold)

5 / 100
15 / 100

Castability

85 / 100
92 / 100

Brazeability / Solderability

20 / 100
30 / 100

Polishability

40 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,150 L/kg138 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

85%
20%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

65 kN·m/kg
104 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
27 MN·m/kg

Modulus of Resilience

82 kJ/m³
305 kJ/m³

Thermal Diffusivity

40.9 mm²/s
58.5 mm²/s

Thermal Shock Resistance Index

12
27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC2BAC4CH

Manufacturing and finishing

CapabilityAC2BAC4CH
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC2B vs AC4CH — frequently asked

Is AC4CH stronger than AC2B?

Yes. AC4CH has a typical yield strength of 210 MPa (30.5 ksi) against 110 MPa (16 ksi) for AC2B — about 91% more. Tensile strength is 280 MPa (40.6 ksi) vs 180 MPa (26.1 ksi).

Which is cheaper, AC2B or AC4CH?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AC2B or AC4CH?

AC2B, by a small margin. Both rate good for machinability — 65/100 against 60/100 for AC4CH; for welding the order is AC4CH first (very good, 75/100) then AC2B (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC2B and AC4CH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.