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Aluminum 7005 vs V95

Aluminum · grade comparison

Aluminum 7005 and V95 are both aluminum grades. V95 is the stronger of the two: yield strength 470 MPa (68.2 ksi) against 295 MPa (42.8 ksi) for 7005, about 59% more; tensile strength follows at 545 MPa (79 ksi) vs 350 MPa (50.8 ksi). In exchange, 7005 is the more ductile: elongation 12% versus 8% for V95, and V95 is harder (150 HB vs 94 HB). 7005 conducts heat better (149 W/m·K vs 130 W/m·K). On the shop floor, V95 machines more easily (very good vs good), 7005 welds better (very good vs poor), and 7005 sits in a lower cost tier (standard, $$) than V95 (premium, $$$).

7005Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

V95Choose it when strength drives the design, or when the part is machined in volume.

7005 vs V95: properties

7005V95

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
71 GPa10.3 Msi

Bulk Modulus

71 GPa10.3 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
545 MPa79 ksi

Yield Strength (0.2% offset)

295 MPa42.8 ksi
470 MPa68.2 ksi

Elongation at Break

12%
8%

Compressive Strength

300 MPa43.5 ksi
480 MPa69.6 ksi

Shear Strength

210 MPa30.5 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
155 MPa22.5 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
26 MPa·√m23.7 ksi·√in

Hardness, Brinell

94 HB
150 HB

Hardness, Vickers

105 HV
160 HV

Reduction in Area

—
25%

Hardness, Rockwell B

—
87 HRB

Same in both: Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.78 g/cm³0.1 lb/in³
2.85 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
477°C891 °F

Liquidus Temperature

645°C1,193 °F
635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

149 W/m·K86.1 BTU/hr·ft·°F
130 W/m·K75.1 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.8 µm/m·K13.2 µin/in·°F
23.2 µm/m·K12.9 µin/in·°F

Same in both: Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
33 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.84 V
-0.83 V

Corrosion Resistance

45 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
75 / 100

Weldability

80 / 100
20 / 100

Formability (cold)

35 / 100
25 / 100

Castability

25 / 100
20 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

55 / 100
60 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 70%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

126 kN·m/kg
191 kN·m/kg

Specific Stiffness (E / density)

25.9 MN·m/kg
24.9 MN·m/kg

Modulus of Resilience

604 kJ/m³
1,556 kJ/m³

Thermal Diffusivity

59.6 mm²/s
51.8 mm²/s

Thermal Shock Resistance Index

30
43

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7005V95

Manufacturing and finishing

Capability7005V95
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

7005 vs V95 — frequently asked

Is V95 stronger than 7005?

Yes. V95 has a typical yield strength of 470 MPa (68.2 ksi) against 295 MPa (42.8 ksi) for 7005 — about 59% more. Tensile strength is 545 MPa (79 ksi) vs 350 MPa (50.8 ksi).

Which is cheaper, 7005 or V95?

7005 is the lower-cost material: it sits in the standard tier ($$) while V95 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 7005 or V95?

V95. Its machinability rates very good (75/100) against good (60/100) for 7005; for welding the order is 7005 first (very good, 80/100) then V95 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7005 and V95 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.